Miniature Circuit Breaker (MCB) Manufacturer
At VIOX Electric, we pride ourselves on being a leading manufacturer of Miniature Circuit Breakers (MCBs) with over 20 years of industry experience. Our commitment to excellence has established us as a trusted partner for electrical contractors, engineers, and distributors worldwide.
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VIOX Miniature Circuit Breakers (MCBs)
A Brief Self-Nomination: Why Choose VIOX Electric?
At VIOX Electric, we pride ourselves on being a leading manufacturer of Miniature Circuit Breakers (MCBs) with over 20 years of industry experience. Our commitment to excellence has established us as a trusted partner for electrical contractors, engineers, and distributors worldwide.
- Industry-Leading Quality: Every MCB undergoes rigorous testing to ensure consistent performance and safety
- Innovative Design: Our R&D team continuously improves our products to meet evolving industry standards
- Comprehensive Support: From selection guidance to after-sales service, we’re with you at every step
- Global Compliance: All VIOX MCBs meet international safety standards, including IEC, UL, CE, and more
- Competitive Pricing: Premium quality without the premium price tag
VIOX FULL RANGE MCB
Our extensive catalog ensures you’ll find the perfect solution for every application. The VIOX MCB range includes:
- VM1 Series: Compact and Reliable
- VM6 Series: Industrial-Grade Protection
- DC MCBs
- High Breaking Capacity MCBs
- RCBO (Residual Current Circuit Breakers with Overcurrent Protection)
- Miniature Earth Leakage Circuit Breakers
- TYPEA,B,C,D MCB
- DIN Rails for Mounting MCB
Custom-Made MCB for Your Specific Needs
At VIOX, our unique competitive advantage lies in our ability to customize MCB to suit your specific requirements. With our expertise in customizing solutions, you will experience an effective, seamless, and hassle-free process that ensures your exact needs are met precisely and enjoyably.
Get Your Free Sample!
We provide samples for free, you just need to tell us what you need
EXCLUSIVE DISCOUNTS AND SERVICES FOR BUSBAR INSULATORS: PARTNER WITH VIOX
At VIOX, we strive to forge partnerships with electricians, mechanical contractors, and industry professionals by offering exceptional discounts and services for our Busbar Insulators.
★Direct from Factory Pricing – As a manufacturer of high-quality Busbar Insulators, purchasing directly from VIOX ensures you receive the most competitive factory prices. While cost efficiency is crucial, our unwavering commitment to durability and reliability distinguishes our products from the rest.
★ Priority Service and Free Planning – Enjoy the benefits of our priority service, including free planning assistance to streamline your projects. Our effective process provides ready-to-use information, saving you valuable time and helping you maximize cost efficiency on orders.
★ Exclusive Market Protection – We safeguard your interests by ensuring that we will not collaborate with your competitors on the same project. This exclusive market protection enhances your competitive edge. Additionally, you may qualify for exclusive rights to represent our Busbar Insulators by meeting certain criteria.
★ Free Samples for VIP Customers – As a VIP customer, you can receive free samples to evaluate market demand and product quality without initial investment. Our commitment to delivering high-quality samples guarantees consistency in bulk production and aids in securing new orders.
★ Significant Discounts on Bulk Orders – Large volume orders enable higher productivity and reduced raw material costs. We pass these savings on to you through substantial discounts on bulk purchases, providing you with a competitive advantage.
More Than Just a RCCB Manufacturer
At VIOX, we go beyond manufacturing Residual Current Circuit Breakers (RCCBs) by offering a suite of value-added services tailored to meet your project needs. Our commitment to excellence ensures that every customer receives personalized attention, expert guidance, and seamless support throughout their journey with us.
Service Consultation
Whether your RCCB requirements are straightforward or complex, our team provides expert advice and technical consultation. For more intricate projects, we offer in-depth engineering support to ensure optimal product selection and application, guaranteeing safety and efficiency in your electrical systems.
Product Recommendations
Unsure which RCCB suits your system? Our specialists provide free, customized recommendations based on your specific operational and environmental requirements, ensuring you get the perfect fit for your electrical protection needs.
Logistics Support
If you lack a reliable freight forwarder, we can arrange transportation from our factory to your project site at no extra cost. Our logistics team ensures timely and secure delivery to keep your project on schedule, minimizing downtime and delays.
Installation Support
Need help with installation? Our technical team is available to answer your questions or provide hands-on support. For larger projects, we can even dispatch an engineer to your site for on-the-ground assistance, ensuring your RCCBs are installed correctly and function seamlessly within your electrical network.
Frequently Asked Questions
We have compiled some common questions from our clients. If your question isn’t included here, our customer service is always available to help. We’d love to talk with you.
How Can I Get a Quote for the RCCB
To get a quote for our RCCB, contact our customer service team. We are available 24/7. Just provide the specifics of your order like the type, size, and quantity. We’ll guide you through the entire ordering process.
What is Your MOQ for the Order?
We have a low MOQ or minimum order quantity. You can order as little as one unit, and we will deliver according to your specifications.
What Is the Turnaround Time for My Order?
The standard turnaround time for our RCCB is 7 to 10 business days. Delivery time may extend by up to 15 business days due to transit. For custom or bulk orders, we can discuss the turnaround time before finalizing your order.
Can I Get a Sample Before Placing the Order?
Yes, we provide samples for evaluation and approval. Creating samples typically takes 3 to 7 business days.
Can You Make Customized RCCB?
Yes, we offer customized RCCB. Let us know your requirements, and our expert customer service team will work with you through the design process.
What is Your Warranty for the RCCB?
We offer a 3-year warranty on all RCCB we produce. This ensures we deliver high-quality products. Every product is thoroughly tested before delivery.
KNOWLEDGE About RCCB
What is an MCB?
A Miniature Circuit Breaker (MCB) is an automatically operated electrical switch designed to protect an electrical circuit from damage caused by excess current from an overload or short circuit. Unlike a fuse, which operates once and then must be replaced, a circuit breaker can be reset (either manually or automatically) to resume normal operation.
How Does an MCB Work?
MCBs operate through two distinct mechanisms:
- Thermal Operation: A bimetallic strip that bends when heated by excessive current, triggering the breaker for overload protection (delayed action).
- Magnetic Operation: An electromagnetic solenoid that activates when current reaches dangerous levels, providing instant tripping for short-circuit protection.
When either mechanism activates, it releases a latch that opens the circuit, disconnecting the power supply.
Key Components of an MCB
- Operating Mechanism: The handle and latching mechanism
- Contacts: The conducting parts that connect and disconnect the circuit
- Arc Extinguishing Chamber: Quenches the arc formed during contact separation
- Thermal Element: Bimetallic strip for overload protection
- Magnetic Element: Solenoid for short-circuit protection
- Terminals: Connection points for incoming and outgoing cables
What is the difference between B, C, and D tripping curves?
B Curve: Trips at 3-5 times rated current, ideal for resistive loads like lighting and heating.
C Curve: Trips at 5-10 times rated current, suitable for slightly inductive loads like small motors and transformers. This is the most commonly used curve for general applications.
D Curve: Trips at 10-20 times rated current, designed for highly inductive loads with high inrush currents, such as large motors and transformers.
MCB Types and Ratings
MCB classifications are primarily based on their tripping characteristics, which determine how quickly they respond to different levels of overcurrent. The main types are:
Type B: Trips at 3-5 times rated current, used for resistive loads in residential settings like lighting circuits.
Type C: Trips at 5-10 times rated current, suitable for inductive loads in commercial and light industrial applications12.
Type D: Trips at 10-20 times rated current, designed for highly inductive loads with high inrush currents, such as large motors and transformers.
Type K: Trips at 8-12 times rated current, used for motor circuits with high inrush currents1.
Type Z: Trips at 2-3 times rated current, highly sensitive for protecting semiconductor devices and electronic circuits.
These classifications ensure appropriate protection for various electrical loads, from sensitive electronics to heavy industrial equipment. The choice of MCB type depends on the specific application and the expected current characteristics of the circuit.
How do I determine the correct MCB size for my application?
Calculate the maximum current draw of your circuit, then select an MCB with a rating slightly higher than this value. Consider factors like cable size, load type, and potential future expansion. For specific guidance, consult our selection guide or contact our technical team.
What is the difference between an MCB and an RCCB?
An MCB (Miniature Circuit Breaker) protects against overcurrent conditions like short circuits and overloads.
An RCCB (Residual Current Circuit Breaker) protects against earth leakage currents, offering protection against electric shock hazards.
For complete protection, both devices are often used together, or you can use an RCBO which combines both functions.
How often should MCBs be replaced?
MCBs typically have a mechanical lifetime of 10,000+ operations. Under normal conditions, they can last 15-20 years. However, we recommend inspection every 5 years and replacement if you notice:
- Discoloration or burning marks
- Difficulty in switching operation
- Frequent nuisance tripping
- After a major short circuit event
Are VIOX MCBs compatible with other brands’ distribution boards?
Yes, all VIOX MCBs conform to standard DIN rail mounting specifications (35mm), making them compatible with most distribution boards on the market.
MCB Selection Factors
When choosing an MCB, consider:
- Current Rating: The normal current the MCB can carry continuously
- Breaking Capacity: Maximum fault current the MCB can safely interrupt
- Tripping Curve: Defines the time-current characteristic (B, C, D, etc.)
- Voltage Rating: Maximum voltage the MCB can safely handle
- Number of Poles: Single pole for single-phase, three poles for three-phase, etc.
- Standards Compliance: Ensuring the MCB meets relevant certification standards
Common MCB Installation and Safety Guidelines
Proper MCB installation is crucial for electrical safety:
- Always disconnect power before installing or replacing MCBs
- Ensure firm connections to avoid loose contacts that can cause heating
- Install MCBs in well-ventilated areas to prevent overheating
- Label circuits clearly for easy identification during emergencies
- Periodically test MCB operation by pressing the test button (if available)
- Never bypass an MCB or increase its rating to avoid tripping
Why Do MCBs Trip?
MCBs typically trip due to:
- Overloading: Too many devices connected to one circuit
- Short Circuit: Direct contact between live and neutral conductors
- Earth Fault: Current leaking to earth due to damaged insulation
- Device Failure: Faulty appliance drawing excessive current
- MCB Faults: Aging or mechanical issues with the MCB itself
How to Reset a Tripped MCB
After identifying and resolving the cause of tripping:
- Move the MCB switch to the fully “off” position
- Wait approximately 30 seconds
- Firmly switch it back to the “on” position
If the MCB immediately trips again, there’s still an unresolved fault that requires professional attention.
What is the difference between an MCB and a fuse?
While both protect against overcurrent, MCBs can be reset after tripping, whereas fuses must be replaced. MCBs also offer more precise trip characteristics and faster operation during short circuits.
How long do MCBs typically last?
With proper installation and normal operating conditions, MCBs typically last 15-20 years. However, they should be tested periodically and replaced if they show any signs of malfunction.
Can I replace a fuse with an MCB?
Yes, upgrading from fuses to MCBs is common in older installations. However, this often requires modifying the distribution board and should be performed by a qualified electrician.
What does the amperage rating on an MCB mean?
The amperage rating indicates the maximum continuous current the MCB can carry without tripping. For example, a 16A MCB will typically allow currents up to 16A to flow continuously but will trip if the current exceeds this value for an extended period.
MCB Application Areas
Miniature Circuit Breakers (MCBs) are versatile protective devices used across various sectors to safeguard electrical systems. Here are the key application areas for MCBs:
Residential:
Protect household circuits for lighting, appliances, and general power outlets
Commonly use Type B MCBs for standard home electrical systems
Commercial:
Safeguard lighting systems, HVAC units, and office equipment
Type C MCBs are preferred for higher power requirements in commercial settings
Industrial:
Protect heavy machinery, motors, and industrial equipment
Type D MCBs are ideal for high starting current applications like conveyor belts
K Type MCBs used for compressors, winding motors, and X-ray equipment
Specialized Applications:
Type A and Z MCBs protect sensitive equipment in laboratories and medical facilities
Used in motor control centers and utility substations
Transportation:
Applied in electrical systems of vehicles, ships, and trains
Yueqing: MCB Manufacturing Hub
Yueqing, in Zhejiang province, China, is known as the “Electric Device Metropolis of China” and a global leader in electrical equipment, particularly miniature circuit breakers (MCBs) and other low-voltage devices. VIOX ELECTRIC, a key manufacturer in the city, has bolstered this reputation by prioritizing innovation, securing certifications like ISO9001 and CE, and exporting extensively to international markets.
The city’s success is rooted in its strong industrial ecosystem, featuring specialized manufacturers and decades of expertise in refining production processes. VIOX ELECTRIC exemplifies this by delivering high-quality products to regions like Europe and North America, reinforcing Yueqing’s status as a global leader in the MCB market.
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VIOX Electric is ready to assist you with your OEM RCCB needs. We offer high-quality and cost-effective solutions.
