Breathable Cable Gland Manufacturer
VIOX Electric, a leading manufacturer and supplier, produces high-quality Breathable Cable Glands. With extensive industry experience, we ensure our products meet safety and performance standards. Our breathable cable glands, available in Nylon, Metal, and Nickel-Plated Brass, provide reliable sealing and ventilation in various electrical systems. As a factory known for excellent customer service and innovation, VIOX Electric is your trusted source for superior breathable cable glands.
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VIOX Breathable Cable Glands
A Brief Self-Nomination: Why Choose VIOX Electric?
VIOX Electric is dedicated to providing the best Breathable Cable Glands. Our mission is to offer tailored solutions that meet your specific needs. Over the years, we have collaborated with industry professionals to develop innovative designs for electrical solutions. By choosing us, you will receive the perfect combination of quality, functionality, and reliability.
Custom Solutions: We focus on providing solutions that solve your unique electrical challenges. Whether you need Nylon, Metal, or Nickel-Plated Brass Breathable Cable Glands with specific configurations, sizes, or capabilities, we can create a custom solution just for you.
Expert Guidance: Our customer support team comprises industry experts. They will work closely with you to understand your requirements and provide informed, practical solutions to meet your needs.
Advanced Production Techniques: To ensure you receive superior DIN Rails, we employ state-of-the-art equipment, materials, and production processes. This guarantees that our solutions are both efficient and durable.
VIOX Excellent material selection, standard craftsmanship
Antioxidant and anti-corrosion
The metal parts are made of nickel-plated brass, with a nickel-plated surface that is anti-oxidation and corrosion-resistant, sturdy and reliable, and has a longer service life.
IP68 waterproof rating
Effective waterproofing, dustproofing, and other impurities, with a wide range of cable clamping.
Widely applicable
Used in dynamic and static environments such as robotics, industrial automation, power generation, chemical industry, aviation equipment, lighting equipment, etc.
Precision manufacturing, safe and durable
Pay attention to every detail, with precise and neat threading. Smooth edges, clamping jaw design, easy and time-saving assembly.
Metal Breathable Cable Gland internal structure
Breathable Cable Gland Size Chart
| Product Specifications – M Type Male Thread | ||||
|---|---|---|---|---|
| Thread Size | Applicable Wire Diameter (mm) | Thread Outer Diameter (mm) | Thread Length (mm) | Wrench Size |
| M6*1 (0.75) | 2-3 | 6 | 5 | 11/11 |
| M8*1 (1.25) | 3-5 | 8 | 6 | 14/14 |
| M10*1 (1.5) | 3-6.5 | 10 | 6.5 | 14/14 |
| M12*1.5 | 4-8 | 12 | 7 | 17/14 |
| M14*1.5 | 5-9 | 14 | 8 | 19/17 |
| M16*1.5 | 6-10 | 16 | 8 | 22/19 |
| M18*1.5 | 8-12 | 18 | 8 | 22/22 |
| M20*1.5 | 10-14 | 20 | 8 | 24/22 |
| M22*1.5 | 10-14 | 22 | 8 | 24/24 |
| M24*1.5 | 12-16 | 24 | 9 | 24/27 |
| M25*1.5 | 10-14 | 25 | 9 | 27/27 |
| M27*1.5 (2) | 13-18 | 27 | 9 | 30/30 |
| M28*1.5 (2) | 13-18 | 28 | 9 | 30/32 |
| M30*1.5 (2) | 15-22 | 30 | 9 | 35/32 |
| M32*1.5 (2) | 18-25 | 32 | 10 | 35/35 |
| M33*1.5 (2) | 15-22 | 33 | 10 | 35/35 |
| M36*1.5 (2) | 18-25 | 36 | 10 | 40/40 |
| M37*1.5 (2) | 18-25 | 37 | 10 | 40/40 |
| M40*1.5 (2) | 22-30 | 40 | 11 | 45/45 |
| M42*1.5 (2) | 20-30 | 42 | 11 | 45/45 |
| M47*1.5 (2) | 25-33 | 47 | 11 | 50/45 |
| M48*1.5 (2) | 25-33 | 48 | 11 | 50/50 |
| M50*1.5 (2) | 32-38 | 50 | 12 | 57/55 |
| M54*1.5 (2) | 32-38 | 54 | 12 | 57/57 |
| M56*1.5 (2) | 32-38 | 56 | 12 | 57/59 |
| M60*1.5 (2) | 37-44 | 60 | 13 | 64/64 |
| M63*1.5 (2) | 37-44 | 63 | 13 | 64/68 |
| M64*1.5 (2) | 37-44 | 64 | 13 | 64/68 |
| M72*1.5 (2) | 42-52 | 72 | 15 | 78/78 |
| M75*1.5 (2) | 42-52 | 75 | 15 | 78/80 |
| M80*1.5 (2) | 52-65 | 80 | 15 | 88/88 |
| M88*1.5 (2) | 65-70 | 88 | 15 | 94/94 |
| M90*1.5 (2) | 65-70 | 90 | 15 | 94/94 |
| M100*1.5 (2) | 70-80 | 100 | 20 | 110/110 |
| M120*2.0 | 89-99 | 110 | 20 | 122/122 |
| M120*2.0 | 99-108 | 120 | 20 | 132/132 |
| PG Type Metric Thread | ||||
|---|---|---|---|---|
| Thread Size | Applicable Wire Diameter (mm) | Thread Outer Diameter (mm) | Thread Length (mm) | Wrench Size (mm) |
| PG7 | 3-6.5 | 12.5 | 7 | 14/14 |
| PG9 | 4-8 | 15.2 | 8 | 17/17 |
| PG11 | 5-10 | 18.6 | 8 | 20/20 |
| PG13.5 | 6-12 | 20.4 | 8 | 22/22 |
| PG16 | 10-14 | 22.5 | 8 | 24/24 |
| PG19 | 12-16 | 25 | 9 | 24/27 |
| PG21 | 13-18 | 28.3 | 9 | 30/30 |
| PG25 | 15-22 | 33.6 | 10 | 36/36 |
| PG29 | 18-25 | 37.2 | 11 | 40/40 |
| PG36 | 25-33 | 47 | 12 | 50/50 |
| PG42 | 32-38 | 54 | 13 | 64/64 |
| PG48 | 37-44 | 59.3 | 14 | 64/64 |
| PG63 | 42-52 | 72 | 15 | 77/77 |
| G Type British Thread | ||||
|---|---|---|---|---|
| Thread Size | Applicable Wire Diameter (mm) | Thread Outer Diameter (mm) | Thread Length (mm) | Wrench Size (mm) |
| G1/4 | 3-6.5 | 13.1 | 7 | 14/14 |
| G3/8 | 4-8 | 16.6 | 8 | 18/18 |
| G1/2 | 6-12 | 21.3 | 8 | 22/22 |
| G3/4 | 13-18 | 26.4 | 9 | 30/30 |
| G1 | 18-25 | 33.2 | 11 | 40/40 |
| G1 1/4 | 22-30 | 41.9 | 12 | 50/50 |
| G1 1/2 | 32-38 | 47.8 | 14 | 57/57 |
| G2 | 37-44 | 59.4 | 15 | 64/64 |
| G2 1/2 | 42-52 | 75.1 | 15 | 77/77 |
| G3 | 65-70 | 57.8 | 15 | 94/94 |
| NPT Type American Thread | ||||
|---|---|---|---|---|
| Thread Size | Applicable Wire Diameter (mm) | Thread Outer Diameter (mm) | Thread Length (mm) | Wrench Size (mm) |
| NPT1/4 | 3-6.5 | 13.6 | 7 | 14/14 |
| NPT3/8 | 4-8 | 17.6 | 8 | 18/18 |
| NPT1/2 | 6-12 | 21.2 | 8 | 22/22 |
| NPT3/4 | 13-18 | 26.5 | 9 | 30/30 |
| NPT1 | 18-25 | 33.1 | 11 | 40/40 |
| NPT1 1/4 | 22-30 | 41.9 | 13 | 50/50 |
| NPT1 1/2 | 32-38 | 48 | 14 | 57/57 |
| NPT2 | 37-44 | 60 | 14 | 64/64 |
| NPT2 1/2 | 42-52 | 72 | 15 | 77/77 |
| NPT3 | 65-70 | 88.6 | 15 | 94/94 |
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More Than Just a breathable cable gland Manufacturer
At VIOX Electric, we pride ourselves on providing timely support, adhering to high standards, and offering tailor-made solutions that meet our customers’ needs, forming the foundation of our growing reputation with breathable cable gland.
Service Consultation
If your breathable cable gland requirements are straightforward and you don’t need an external consultation, our team can offer expert advice and guidance for a reasonable fee.
Breathable cable gland Recommendations
Unsure which breathable cable gland to choose for your project? We provide personalized recommendations based on your specific needs, free of charge for all our customers.
Logistics Support
If you lack a suitable freight forwarder, we can help arrange the transportation of your breathable cable gland from our factory to your project site without any extra service fees.
Installation Support
If you have questions about installing breathable cable gland, feel free to reach out to us. We offer installation assistance and can even send an engineer to your project site for hands-on support.
KNOWLEDGE
What Are Breathable Cable Glands?
Breathable cable glands are specialized devices that integrate a venting membrane into their design, allowing for air exchange while maintaining waterproof protection. This innovative feature helps prevent condensation in electrical enclosures by creating a pressure equilibrium between interior and exterior environments. The glands operate within a temperature range of -40°C to 100°C (short-term up to 120°C) and offer an IP68 protection rating. With a heat dissipation permeability of 2400ml/s/m² at 0.02bar and water inlet pressure resistance exceeding 5bar, these glands provide effective pressure equalization while safeguarding against mechanical stress and external influences.
Types of Breathable Glands
Breathable cable glands are primarily available in two main types, distinguished by their construction materials:
- Nickel-Plated Brass: These glands feature a brass body with nickel plating, offering excellent corrosion resistance and durability. They typically include NBR (nitrile rubber) seals and a PA66 nylon claw for cable retention, making them ideal for harsh industrial environments and outdoor applications.
- Nylon PA66: Made entirely of high-quality nylon PA66 material, these glands provide good mechanical strength, heat resistance, and chemical resistance. They are lighter than their metal counterparts and offer excellent electrical insulation properties, making them suitable for applications where weight and non-conductivity are important factors.
Both types maintain IP68 protection ratings and can operate in temperature ranges from -40°C to 100°C, accommodating various cable diameters with metric thread sizes typically ranging from M12 to M63.
Construction and Technical Capabilities
Constructed with high-quality materials, these specialized glands typically feature a main body made of nickel-plated brass or nylon PA66, complemented by sealing rings of polychloroprene-nitrile rubber and clamping inserts for secure cable retention. The technical capabilities of breathable cable glands are impressive, offering:
- Operating temperature range of -40°C to 100°C (short-term up to 120°C)
- Heat dissipation permeability of 2400ml/s/m² at 0.02bar
- Water inlet pressure resistance exceeding 5bar
- IP68 protection rating for superior ingress protection
These specifications ensure robust performance in challenging environments, making breathable cable glands suitable for a wide range of applications where both cable protection and pressure equalization are critical.
Nickel-Plated Brass vs Nylon Breathable cable gland
Nickel-plated brass and nylon PA66 are the two primary materials used for manufacturing breathable cable glands, each offering distinct advantages. The metal version, made of nickel-plated brass, provides excellent corrosion resistance and durability, making it ideal for harsh industrial environments. In contrast, the nylon PA66 version boasts high mechanical strength, heat resistance, and wear resistance while being lighter than its metal counterpart. The choice between these materials depends on the specific application requirements, with the metal version suited for more demanding conditions and the nylon option offering a lightweight alternative without compromising on performance.
Applications Across Industries
Versatile and robust, these specialized glands find extensive use in LED lighting installations, outdoor equipment, and industrial automation systems. The shipping and solar industries also benefit from their unique properties, particularly in photovoltaic installations where protection against environmental factors is crucial. Their ability to maintain breathability after liquid contact and resist UV radiation, salt water, and aggressive cleaning substances makes them ideal for harsh outdoor environments and marine applications. By combining cable protection with pressure equalization, these glands eliminate the need for separate ventilation systems, streamlining equipment design and reducing overall costs in various industrial sectors.
Key Benefits of Use
Implementing breathable cable glands offers several key advantages in electrical systems. These innovative devices extend the service life of cable connectors through improved heat dissipation, while simultaneously providing standard cable protection and strain relief. By eliminating the need for expensive separate ventilation systems, they offer a cost-effective solution for maintaining optimal conditions within enclosures. The glands’ ability to maintain breathability even after contact with liquids ensures consistent performance in challenging environments. Additionally, their resistance to UV radiation, salt water, and aggressive cleaning substances enhances durability and reliability in diverse applications.
Maintenance Requirements
Maintaining breathable cable glands is crucial for ensuring their long-term effectiveness and reliability. Regular inspections should be conducted to identify signs of wear, damage, or corrosion. Key maintenance practices include:
- Periodic visual checks for seal integrity and proper tightness
- Cleaning the area around glands to prevent debris accumulation
- Lubricating components if specified by the manufacturer
- Promptly replacing worn or damaged parts
- Documenting all maintenance activities for future reference
In harsh environments, comprehensive inspections should be performed annually or biannually, focusing on the gland body condition, sealing elements, and environmental factors affecting performance. It’s important to note that while breathable glands require less maintenance than traditional ventilation systems, their venting membranes should be carefully examined to ensure they remain unobstructed and functional, preserving the gland’s pressure equalization capabilities.
Environmental Performance Factors
Breathable cable glands are designed to withstand various environmental challenges, but certain factors can affect their performance:
- UV radiation: Prolonged exposure to sunlight can cause color fading and degradation of the gland’s materials, potentially compromising its sealing properties. UV-resistant formulations are available to mitigate this issue.
- Temperature fluctuations: Extreme temperature changes can impact the gland’s ability to maintain pressure equalization, potentially leading to condensation issues. Most breathable glands are rated for temperatures ranging from -40°C to 100°C.
- Chemical exposure: Aggressive chemicals or cleaning agents may degrade the gland’s components, particularly the venting membrane. Selecting glands with appropriate chemical resistance is crucial for certain industrial applications.
- Moisture and salt: In marine or coastal environments, high humidity and salt content can accelerate corrosion of metal components. Nickel-plated brass or high-grade polymer glands are often used in these conditions.
Understanding these factors is essential for selecting the appropriate breathable cable gland and ensuring its optimal performance in specific environmental conditions.
Chinese Breathable Cable Glands Manufacturers
China has emerged as a leading manufacturer of breathable cable glands, with several companies specializing in their production. VIOX ELECTRIC stands out as a prominent manufacturer, offering over 15 years of expertise in the field. The company provides a diverse range of breathable cable glands, including stainless steel, brass, and nylon variants, designed to meet various industrial requirements.
With advanced production capabilities, VIOX ELECTRIC excels in customization and rapid prototyping of breathable cable glands. Their products adhere to international standards, featuring IP68 ratings and certifications such as CCC, RoHS, ISO, and CE. Competitive pricing and the capacity to manage both small and large orders make VIOX ELECTRIC a preferred choice for global buyers, exporting extensively to markets in the United States, Europe, and the Middle East.
Request an Breathable Cable Gland Quote
VIOX Electric is ready to assist you with your OEM Electrical Breathable Cable Gland needs. We offer high-quality and cost-effective solutions.
