DTL-2Sバイメタルケーブルラグ

VIOX DTL-2S Square Head Bimetallic Cable Lug offers unmatched stability with its square palm design for aluminum-to-copper transitions. Covering 10-300 mm², it’s perfect for power distribution and industrial systems. Choose VIOX for vibration-resistant, reliable electrical connections.

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Advanced Square Palm Design for Enhanced Termination Performance

The VIOX DTL-2S Square Head Bimetallic Cable Lug represents the pinnacle of connection technology for low-voltage electrical systems. Specifically engineered to provide a secure and reliable transition between aluminum conductors and copper equipment terminals, this square palm design offers superior mechanical stability and electrical performance compared to standard bimetallic lugs.

With over 15 years of experience in power transmission and distribution solutions, VIOX ELECTRIC has developed the DTL-2S series to meet the exacting demands of professional electrical installations where connection integrity is paramount to system reliability.

優れた構造と素材

Each DTL-2S Square Head Bimetallic Cable Lug is manufactured using premium-grade materials to ensure exceptional performance in demanding applications:

  • 高純度アルミニウム製バレル: Manufactured with aluminum content ≥99.5% for optimal conductivity with aluminum cables
  • Premium Copper Square Palm: 超高純度銅含有量≥99.9%により、機器終端部での電気効率を最大化
  • 摩擦接合: Our advanced metallurgical bonding process creates a permanent molecular connection between the dissimilar metals
  • Solid Palm Design: The integrated square head palm design eliminates moisture ingress paths, enhancing long-term connection reliability

Innovative Features of VIOX DTL-2S Square Head Bimetallic Lugs

The DTL-2S series incorporates several engineered innovations that elevate its performance above standard bimetallic connectors:

  • Square Palm Configuration: Provides enhanced torque resistance and prevents rotation when installed on equipment terminals
  • Sealed Junction Design: The solid palm structure effectively eliminates moisture pathways that could compromise the bimetallic interface
  • あらかじめ塗布されたジョイント・コンパウンド: Factory-filled with anti-oxidation compound to prevent galvanic corrosion at the conductor interface
  • Precision-Engineered Dimensions: Optimized barrel geometry ensures proper conductor insertion depth and compression characteristics

Applications for VIOX DTL-2S Square Head Bimetallic Cable Lugs

The versatile DTL-2S Square Head Bimetallic Cable Lugs excel in numerous electrical applications requiring secure aluminum-to-copper transitions:

  • 配電盤および開閉装置
  • Industrial control equipment connections
  • Heavy machinery electrical systems
  • Solar and renewable energy installations
  • 商業ビルの電気インフラ
  • Motor and transformer terminations
  • Applications requiring vibration resistance
  • Outdoor and high-humidity installations

プロフェッショナル・インストレーション・ガイドライン

最適な性能と接続の完全性を得るために、VIOX ELECTRICは以下の専門的な設置手順に従うことを推奨します:

  1. Select the appropriate DTL-2S lug based on conductor cross-sectional area
  2. 高品質の絶縁剥離工具を使用して、アルミニウム導体端を準備する。
  3. アルミニウム・バレルに導体が完全に挿入されていることを確認する。
  4. Position heat-shrink insulation sleeve at the connection interface before crimping
  5. Use calibrated compression tools with proper die sets for optimal crimping
  6. Torque the terminal connection to equipment specifications
  7. 完成した接続部を徹底的に目視検査する

安全に関する重要な注意事項

設置者の安全とシステムの信頼性を確保するため、以下の重要な安全対策を守ってください:

  • Verify complete de-energization of electrical circuits before beginning installation
  • Confirm zero potential using appropriate voltage testing equipment
  • 圧着前に導体とラグサイズの適合性を確認してください。
  • Use only industry-approved crimping tools in good condition
  • 適用されるすべての電気工事規定と設置基準に従うこと

技術仕様

モデル φ±0.3 (mm) D±0.2 (mm) d±0.2 (mm) L±2 (mm) L1±2 (mm) W±0.2 (mm)
DTL-2S-10 8.5 16 4.8 85.5 43 14
DTL-2S-16 8.5 16 5.5 85.5 43 14
DTL-2S-25 8.5 16 7 85.5 43 14
DTL-2S-35 8.5 16 8.8 85.5 43 14
DTL-2S-50 10.5 20 9.5 102 50 17.5
DTL-2S-70 10.5 20 11 102 50 17.5
DTL-2S-95 10.5 20 12.8 102 50 17.5
DTL-2S-120 13 25 14.8 123 60 21.5
DTL-2S-150 13 25 15.8 123 60 21.5
DTL-2S-185 13 32 18.2 131 62 26
DTL-2S-240 13 32 20.1 131 62 26
DTL-2S-300 13 34 22.8 150 67 32

次元の伝説: φ=手のひら穴径、D=アルミバレル外径、d=アルミバレル内径、L=全長、L1=アルミバレル長、W=手のひら幅

寸法

DTL-2S bimetallic Cable Lug Dimension

Understanding the Importance of Square Head Bimetallic Cable Lugs

The square head design of the DTL-2S bimetallic cable lug represents a significant engineering advancement over standard round palm designs. When terminal connections are subjected to vibration, thermal cycling, or mechanical stress, standard lugs can experience rotation that loosens the connection over time. The square head configuration effectively prevents this rotation, maintaining consistent contact pressure and electrical performance throughout the service life of the installation.

Additionally, the solid palm structure of the DTL-2S series provides enhanced protection against environmental factors that can compromise bimetallic connections. By eliminating potential moisture ingress paths, these lugs offer superior long-term reliability in challenging installation environments where conventional lugs might experience accelerated degradation.

VIOX ELECTRICの強み

As a leading manufacturer of electrical connection solutions, VIOX ELECTRIC offers several distinct advantages with our DTL-2S Square Head Bimetallic Cable Lug product line:

  • Advanced Engineering: Our dedicated R&D team continuously refines our bimetallic connection technology to address evolving electrical system requirements
  • 精密製造: 最新の生産設備により、一貫した製品品質と寸法精度を確保
  • Comprehensive Quality Control: Rigorous testing protocols verify electrical performance and mechanical integrity of every production batch
  • Global Distribution Network: VIOX products are available worldwide through our extensive distribution partnerships
  • テクニカル・サポートの卓越性: 当社のエンジニアリング・チームは、迅速なアプリケーション支援と設置ガイダンスを提供します。

Contact VIOX ELECTRIC today to discuss how our DTL-2S Square Head Bimetallic Cable Lugs can enhance the reliability and performance of your electrical connections. Our technical specialists are ready to assist with product selection, application guidance, and ordering information to ensure you receive the optimal solution for your specific requirements.

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