DTL-1 Cosses bimétalliques
VIOX DTL-1 Bimetallic Cable Lug offers secure aluminum-to-copper transitions with friction-welded technology. Covering 10-630 mm², it’s perfect for power distribution and industrial systems. Trust VIOX for durable, corrosion-free connections in demanding low-voltage applications.
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- Email:sales@viox.com
Premium Bimetallic Transition Technology for Reliable Power Distribution
The VIOX DTL-1 Bimetallic Cable Lug represents the pinnacle of transition connection technology in low-voltage electrical systems. Engineered specifically for applications requiring the connection of aluminum or aluminum alloy cables to copper terminals on electrical equipment, these economy model lugs deliver professional-grade performance with exceptional value.
Our advanced friction-welded bimetallic design effectively addresses the electrolytic corrosion challenges that typically occur when dissimilar metals are connected in electrical circuits. By creating a molecularly bonded transition between aluminum and copper, the DTL-1 series eliminates the risk of galvanic corrosion while maintaining optimal electrical conductivity.
Construction et matériaux de qualité supérieure
Each VIOX DTL-1 Bimetallic Cable Lug is manufactured using premium materials to ensure lasting performance in demanding applications:
- Aluminum Section: High-purity aluminum (≥99.5%) provides excellent conductivity and compatibility with aluminum cables
- Copper Section: Ultra-pure copper (≥99.9%) ensures superior electrical performance and seamless integration with copper-based equipment terminals
- Jonction par friction : Our specialized molecular bonding process creates a permanent, high-strength connection between the aluminum and copper sections
Innovative Features of VIOX DTL-1 Bimetallic Lugs
The DTL-1 series incorporates multiple engineering innovations that enhance performance, reliability, and ease of installation:
- Structure de blocage de l'huile : Prevents moisture ingress and oxidation at the connection point
- Pre-filled Jointing Compound: Le composé anti-oxydation appliqué en usine élimine la nécessité d'une application sur le terrain et garantit une couverture complète.
- Conception de précision Dimensions : Accurate sizing across 15 models accommodates conductor sizes from 10mm² to 630mm²
- Conception optimisée du canon : Facilitates proper conductor insertion and secure crimping for maximum contact surface area
Applications for VIOX DTL-1 Bimetallic Cable Lugs
The versatile DTL-1 series is ideal for numerous electrical applications requiring aluminum-to-copper transitions:
- Panneaux de distribution d'énergie et appareillage de commutation
- Motor connections and industrial machinery
- HVAC equipment installations
- Systèmes d'énergie renouvelable
- Commercial and industrial electrical infrastructure
- Utility power distribution networks
Professional Installation Guidance
For optimal performance and safety, follow these professional installation steps:
- Use appropriate insulation stripping tools to prepare the conductor end
- Insert the aluminum conductor into the aluminum barrel of the bimetallic lug
- Position heat-shrink insulation sleeve at the connection point for enhanced insulation properties
- Use calibrated crimping tools to create a secure compression connection
- Perform thorough inspection to verify connection integrity and insulation
Safety Precautions for Installation
VIOX recommends the following safety measures during installation:
- Always de-energize and verify absence of voltage before connecting conductors
- Vérifier la compatibilité des dimensions des conducteurs et des cosses avant l'installation
- Inspect insulation integrity after installation
- Use only industry-approved tools in good working condition
- Follow all local electrical codes and regulations
Spécifications techniques
| Modèle | φ±0,3 (mm) | D±0,2 (mm) | d±0,2 (mm) | L±2 (mm) | L1±2 (mm) | W±0,2 (mm) | S±0.2 (mm) |
|---|---|---|---|---|---|---|---|
| DTL-1-10 | 10.5 | 9.2 | 5.2 | 66.2 | 30 | 16 | 2.2 |
| DTL-1-16 | 10.5 | 10.6 | 6.2 | 66.2 | 30.4 | 16 | 2.2 |
| DTL-1-25 | 10.5 | 12.4 | 8 | 74 | 35 | 17.5 | 2.6 |
| DTL-1-35 | 10.5 | 13.6 | 8 | 80 | 37 | 20 | 3 |
| DTL-1-50 | 13 | 16 | 10 | 90.2 | 44 | 23 | 3.4 |
| DTL-1-70 | 13 | 18 | 12 | 98.4 | 45 | 27 | 3.8 |
| DTL-1-95 | 13 | 21 | 13.8 | 106.4 | 49.4 | 28 | 4 |
| DTL-1-120 | 13 | 22.4 | 14.8 | 114 | 53.8 | 30 | 4.8 |
| DTL-1-150 | 13 | 25 | 17 | 126 | 56 | 34 | 5 |
| DTL-1-185 | 13 | 27 | 19 | 133.2 | 59.6 | 37 | 5.6 |
| DTL-1-240 | 13 | 29.2 | 20.8 | 140 | 63 | 40 | 6 |
| DTL-1-300 | 13 | 33.2 | 23.2 | 162 | 69 | 50 | 7 |
| DTL-1-400 | 17 | 38.4 | 26.8 | 166 | 76 | 50 | 7.1 |
| DTL-1-500 | 17 | 40.4 | 28.8 | 185 | 75 | 54.8 | 7.9 |
| DTL-1-630 | 17 | 54.6 | 33 | 201 | 81 | 59.6 | 9 |
Légende dimensionnelle : φ = Palm Hole Diameter, D = Aluminum Barrel Outer Diameter, d = Aluminum Barrel Inner Diameter, L = Total Length, L1 = Aluminum Barrel Length, W = Palm Width, S = Palm Thickness
Dimension
Why Choose VIOX DTL-1 Bimetallic Cable Lugs?
VIOX ELECTRIC has established itself as an industry leader in electrical connection technology. Our DTL-1 Bimetallic Cable Lugs represent our commitment to quality, innovation, and value:
- L'excellence au service de l'ingénierie : Precision manufacturing ensures consistent performance across all sizes
- Comprehensive Selection: 15 sizes to match virtually any low-voltage application
- Cost-Effective Design: Economy model provides professional-grade performance at competitive pricing
- Reliability Focused: Every lug is designed and manufactured for long service life in demanding environments
- Support technique : Our engineering team is available to assist with selection and installation questions
Contact VIOX ELECTRIC today to discuss how our DTL-1 Bimetallic Cable Lugs can enhance the safety and reliability of your electrical connections. Our team is ready to assist with product selection, technical specifications, and ordering information.
