SC(DTGA) Copper Lug

Introducing VIOX SC(DTGA) Copper Lugs

The SC(DTGA) series of copper lugs represents the pinnacle of electrical connection technology, designed specifically for high-performance industrial applications where reliability and conductivity are paramount. These tube-style cable lugs are precision-engineered from high-conductivity copper, ensuring optimal electrical performance across a wide range of demanding environments.

As a critical component in electrical systems, our SC(DTGA) copper lugs provide the secure termination needed for power distribution networks, industrial machinery, renewable energy systems, and numerous other applications requiring dependable electrical connections. Each lug is manufactured to precise dimensional specifications, allowing for perfect compatibility with corresponding cable sizes and mounting hardware.

Key Features and Benefits

• Premium Copper Construction: Fabricated from high-conductivity electrolytic copper for superior electrical performance and minimal power loss
• Comprehensive Size Range: Available in multiple dimensions from SC2.5 to SC630, accommodating various cable cross-sectional areas and stud sizes
• Precision Engineering: Manufactured to strict tolerances, ensuring consistent quality and perfect fit
• Tube Design: Provides maximum contact area with the conductor, enhancing electrical continuity and reducing resistance
• Corrosion Resistance: Available with optional plating finishes to enhance durability in harsh environments
• Easy Installation: Designed for straightforward crimping with standard industry tools
• Compliance Certified: Manufactured in accordance with international electrical standards for safety and reliability

Applications

SC(DTGA) copper lugs excel in applications requiring secure, low-resistance electrical connections, including:

• Power distribution panels and switchgear
• Industrial machinery and motor connections
• Renewable energy systems (solar and wind power)
• Railway and transportation electrical systems
• Data center power infrastructure
• Building electrical services
• Marine and offshore installations
• Mining and heavy industry equipment
• Telecommunications infrastructure

Technical Specifications

Our SC(DTGA) copper lugs are available in an extensive range of sizes to accommodate various cable cross-sections and stud diameters. The model designation follows a simple format: SC[Cable Cross-Section]-[Stud Size]. For example, SC50-8 is designed for a 50mm² cable with an 8mm stud connection.

Each dimension is precisely controlled during manufacturing to ensure consistent quality and performance:

• D: Barrel outer diameter (±0.2mm tolerance)
• d: Barrel inner diameter (±0.2mm tolerance)
• G: Opening width (±0.3mm tolerance)
• L: Total length (±1.5mm tolerance)
• L1: Pad length (±1mm tolerance)
• W: Pad width (±1mm tolerance)
• Ø: Hole diameter (±0.5mm tolerance)

Detailed Dimensional Specifications

Table Legend: $d_1$: Cable Entry Inner Diameter, $d_2$: Barrel Outer Diameter, $\phi$: Stud Hole Diameter, L: Overall Length, $L_1$: Barrel Length, W: Palm Width, $W_1$: Barrel End Width, T: Palm Thickness, $W_t$: Weight per piece (approx.). All dimensions in mm unless otherwise stated.

SC(DTGA) Copper Lug Dimension

Installation Guidelines

For optimal performance and longevity of SC(DTGA) copper lugs, we recommend the following installation practices:

1. Select the appropriate lug size for your cable cross-section and stud diameter requirements
2. Ensure cable ends are clean, straight, and free from insulation residue
3. Insert the stripped cable fully into the barrel of the lug
4. Use the correct crimping tool and die set for the selected lug size
5. Apply the recommended crimping pressure according to industry standards
6. Verify that the crimp is complete and secure before installation
7. Apply appropriate torque when securing the lug to connection points
8. Consider applying protective coating in corrosive environments

Quality Assurance

VIOX SC(DTGA) copper lugs undergo rigorous quality control procedures throughout the manufacturing process. Each batch is tested for dimensional accuracy, mechanical strength, and electrical performance to ensure compliance with international standards including IEC, UL, and DIN specifications. Our commitment to quality makes these copper lugs the preferred choice for electrical professionals worldwide who demand reliability in critical applications.

With optimized wall thickness and precise dimensions, our copper lugs provide the perfect balance between mechanical strength and electrical conductivity, resulting in connections that remain secure and efficient throughout the service life of your electrical system.

Why Choose VIOX SC(DTGA) Copper Lugs?

When selecting connectors for critical electrical applications, the quality and reliability of VIOX SC(DTGA) copper lugs deliver peace of mind and exceptional performance. Our comprehensive range ensures you’ll find the perfect match for your specific requirements, while our commitment to precision engineering guarantees consistent quality in every product.

For technical support, custom solutions, or additional information about our SC(DTGA) copper lugs, please contact our engineering team who can provide expert guidance for your specific application needs.