AU Aluminiowy wtyk kablowy
VIOX AU Aluminium Cable Lug ensures reliable low voltage aluminum-to-aluminum connections. Built to DIN standards with high-purity aluminum and oil-blocking design, it’s ideal for power distribution and industrial use. Trust VIOX for durable, high-performance solutions in demanding environments.
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- Email:sales@viox.com
Premium-Quality Aluminium Cable Lugs Engineered for Optimal Performance and Reliability
The VIOX AU Aluminium Cable Lug represents our precision-engineered solution for low voltage aluminum-to-aluminum connections. Manufactured to exacting DIN standards, these high-performance aluminum lugs provide superior electrical contact, mechanical strength, and long-term reliability for power transmission and distribution applications where connection integrity is essential.
With over 15 years of expertise in electrical connection technology, VIOX ELECTRIC has developed the AU series Aluminium Cable Lugs to address the specific challenges of aluminum conductor terminations, ensuring optimal performance even in demanding installation environments.
Doskonałe materiały i konstrukcja
Each VIOX AU Aluminium Cable Lug is manufactured using premium-grade materials to ensure exceptional performance and longevity:
- High-Purity Aluminum: Fabricated with aluminum content ≥99.5% for optimal conductivity with aluminum conductors
- Tin-Plated Surface: Enhanced corrosion resistance and connection stability in various environmental conditions
- Precision-Machined Construction: Tight dimensional tolerances ensure consistent crimping performance and conductor retention
- DIN-Standard Compliance: Manufactured to meet rigorous German industrial standards for electrical connections
Innovative Features of VIOX AU Aluminium Cable Lugs
The AU series incorporates several engineering innovations that ensure superior performance in aluminum cable termination applications:
- Struktura blokująca olej: Specialized design prevents moisture ingress and oxidation at the conductor interface
- Pre-Applied Joint Compound: Factory-filled with anti-oxidation compound to ensure long-term connection integrity
- Clear Crimping Markings: Barrel includes visible indicators for proper die placement during installation
- DIN-Standard Crimping Compatibility: Designed for use with industry-standard DIN crimping dies for consistent compression
- Optimized Barrel Geometry: Engineered to ensure proper conductor insertion and compression characteristics
Applications for VIOX AU Aluminium Cable Lugs
The VIOX AU Aluminium Cable Lugs excel in numerous electrical applications requiring secure aluminum-to-aluminum connections:
- Low voltage power distribution panels
- Aluminum bus bar connections
- Industrial machinery power connections
- Utility distribution equipment
- Infrastruktura elektryczna budynków komercyjnych
- Połączenia systemów energii odnawialnej
- HVAC system power feeds
- Applications requiring DIN-standard compliance
Wytyczne dotyczące profesjonalnej instalacji
For optimal performance and connection integrity, VIOX ELECTRIC recommends following these professional installation procedures:
- Select the appropriate AU lug size based on conductor cross-sectional area
- Carefully strip the aluminum conductor insulation to expose the inner core
- Clean the exposed conductor to remove any oxidation
- Insert the conductor fully into the aluminum barrel
- Verify alignment with the crimp location markings on the barrel
- Use DIN-standard dies in a properly calibrated crimping tool
- Complete the crimping operation according to industry standards
- Insulate the completed connection with appropriate heat-shrink tubing
Essential Safety Precautions
To ensure installer safety and system reliability, observe these critical safety measures:
- Przed rozpoczęciem prac należy zweryfikować całkowite odłączenie zasilania obwodów elektrycznych.
- Potwierdzenie braku napięcia przy użyciu odpowiedniego sprzętu testującego
- Verify conductor and lug size compatibility before crimping
- Należy używać wyłącznie zatwierdzonych przez branżę narzędzi do zaciskania w dobrym stanie technicznym.
- Zapewnienie prawidłowej izolacji wykonanego połączenia
- Follow all applicable electrical codes and DIN installation standards
Specyfikacja techniczna
Model | φ±0.5 (mm) | d±0.3 (mm) | L±2 (mm) | L1±2 (mm) |
---|---|---|---|---|
AU-16 | 8.4 | 5.8 | 60 | 29 |
AU-25 | 10.5 | 6.8 | 62.5 | 29 |
AU-35 | 10.5 | 8.0 | 77 | 41 |
AU-50 | 10.5 | 9.8 | 78.5 | 42 |
AU-70 | 10.5 | 11.5 | 85 | 51 |
AU-95 | 13.0 | 13.5 | 90 | 55 |
AU-120 | 13.0 | 14.7 | 96 | 55 |
AU-150 | 13.0 | 16.3 | 106 | 59 |
AU-185 | 13.0 | 18.3 | 108 | 59 |
AU-240 | 17.0 | 21.0 | 124 | 69 |
AU-300 | 17.0 | 23.3 | 125 | 69 |
Legenda wymiarów: φ = Palm Hole Diameter, d = Barrel Inner Diameter, L = Total Length, L1 = Barrel Length
Wymiar
Understanding the Importance of Specialized Aluminium Cable Lugs
Aluminum conductors present unique challenges that require purpose-designed termination components. Unlike copper, aluminum forms a non-conductive oxide layer when exposed to air, which can significantly increase connection resistance if not properly addressed. Additionally, aluminum has different thermal expansion characteristics and mechanical properties that must be accommodated in connector design.
The VIOX AU Aluminium Cable Lug addresses these challenges through several key design features. The pre-applied joint compound prevents oxidation at the conductor interface, while the oil blocking structure provides environmental protection. The tin-plated surface enhances conductivity and provides additional corrosion resistance. These features work together to ensure a stable, low-resistance connection that maintains its performance characteristics throughout the service life of the installation.
The VIOX ELECTRIC Advantage in Aluminum Connections
With extensive experience in electrical connection technology, VIOX ELECTRIC brings several distinct advantages to our AU Aluminium Cable Lug product line:
- Material Expertise: Our engineering team specializes in aluminum conductor connection technology
- DIN-Standard Design: Products engineered to meet rigorous German industrial standards
- Kompleksowe testy: Each production batch undergoes electrical and mechanical verification
- Dystrybucja globalna: VIOX products are available worldwide through our extensive network
- Wsparcie techniczne: Our application engineers provide responsive assistance for selection and installation
Contact VIOX ELECTRIC today to discuss how our AU Aluminium Cable Lugs can enhance the reliability and performance of your aluminum conductor connections. Our technical specialists are ready to assist with product selection, application guidance, and ordering information to ensure you receive the optimal solution for your specific requirements.