Bimetaliczny wtyk kablowy DTL-8

VIOX DTL-8 European Bimetallic Cable Lug offers precision-engineered aluminum-to-copper transitions for distribution equipment and electronics. With European design, oil-blocking structure, and anti-corrosion features, trust VIOX for reliable, high-quality connections in critical applications.

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European-Engineered Aluminum-to-Copper Transition Solution for Distribution Equipment and Electronic Apparatus

The VIOX DTL-8 European Bimetallic Cable Lug represents our premium European-designed connection solution for demanding electrical applications. Engineered to exacting European standards, these specialized bimetallic lugs provide the optimal interface between aluminum conductors and copper terminations in distribution equipment and electronic apparatus connections where reliability and performance are essential.

With over 15 years of expertise in power transmission and distribution solutions, VIOX ELECTRIC has refined the DTL-8 series to deliver exceptional performance, durability, and installation flexibility for professionals who demand European-quality connection technology.

Superior Materials and European Design

Each DTL-8 European Bimetallic Cable Lug is manufactured using premium-grade materials to ensure exceptional performance in critical applications:

  • Lufa z aluminium o wysokiej czystości: Wykonany z aluminium o zawartości ≥99,5% dla optymalnej przewodności z kablami aluminiowymi
  • Premium Copper Terminal: Zawartość ultra czystej miedzi ≥99,9% zapewnia maksymalną wydajność elektryczną w punktach połączeń urządzeń.
  • European Design Principles: Engineered to meet the stringent requirements of European electrical distribution standards
  • Precision Manufacturing: Tight dimensional tolerances ensure consistent performance across all sizes

Innovative Features of VIOX DTL-8 European Bimetallic Lugs

The DTL-8 series incorporates several European-influenced engineering features that differentiate it from standard bimetallic connectors:

  • Struktura blokująca olej: Advanced design prevents moisture ingress at the critical bimetallic junction point
  • Złącze zgrzewane tarciowo: Superior metallurgical bonding process creates a permanent molecular connection between dissimilar metals
  • Pre-Applied Joint Compound: Factory-filled with anti-oxidation compound to prevent galvanic corrosion at the conductor interface
  • European Profile: Optimized geometry provides ideal stress distribution during crimping and service

Applications for VIOX DTL-8 European Bimetallic Cable Lugs

The DTL-8 European Bimetallic Cable Lugs excel in numerous electrical applications requiring precise, reliable connections:

  • Distribution equipment terminations
  • Power supply cable connections to electronic apparatus
  • Industrial control panel connections
  • Telecommunications equipment power feeds
  • Data center power distribution
  • HVAC system control connections
  • Precision instrument power supply connections
  • Applications requiring European connection standards

Wytyczne dotyczące profesjonalnej instalacji

For optimal performance and connection integrity, VIOX ELECTRIC recommends following these professional installation procedures:

  1. Select the appropriate DTL-8 lug size based on conductor cross-sectional area
  2. Carefully strip the aluminum conductor insulation to expose the inner core
  3. Insert the conductor fully into the aluminum barrel of the bimetallic lug
  4. Position the lug and conductor in the appropriate crimping tool with die sets matched to the lug size
  5. Apply proper crimping force according to manufacturer specifications
  6. Insulate the completed connection with appropriate heat-shrink tubing or insulating tape
  7. Perform visual inspection to verify proper crimp indentation and insulation

Essential Safety Precautions

To ensure installer safety and system reliability, observe these critical safety measures:

  • Przed rozpoczęciem prac należy zweryfikować całkowite odłączenie zasilania obwodów elektrycznych.
  • Potwierdzenie braku napięcia przy użyciu odpowiedniego sprzętu testującego
  • Verify conductor and lug size compatibility before crimping
  • Należy używać wyłącznie zatwierdzonych przez branżę narzędzi do zaciskania w dobrym stanie technicznym.
  • Zapewnienie prawidłowej izolacji wykonanego połączenia
  • Follow all applicable electrical codes and European installation standards

Specyfikacja techniczna

Model D±0.5 (mm) d±0.3 (mm)
DTL-8-25 11 7
DTL-8-35 13 9
DTL-8-50 14 10
DTL-8-70 16 12
DTL-8-95 18 13
DTL-8-120 21 15
DTL-8-150 22 16
DTL-8-185 25 18
DTL-8-240 28 20
DTL-8-300 31 23
DTL-8-400 34 26
DTL-8-500 38 29.5

Legenda wymiarów: D = Aluminum Barrel Outer Diameter, d = Aluminum Barrel Inner Diameter

Wymiar

DTL-8 bimetallic Cable Lug Dimension

Understanding the European Advantage in Bimetallic Connections

European electrical engineering has long been at the forefront of developing solutions for the challenges of connecting dissimilar metals in electrical systems. The European approach emphasizes precision manufacturing, comprehensive quality control, and optimized design for long-term reliability in diverse operating environments.

The DTL-8 European Bimetallic Cable Lug embodies these principles through its meticulous attention to dimensional accuracy, material purity, and junction integrity. The oil blocking structure and pre-filled joint compound work in concert to maintain connection performance even under challenging environmental conditions, while the friction-welded junction provides a permanent metallurgical bond that maintains its electrical and mechanical properties throughout the service life of the installation.

Addressing the Unique Requirements of Electronic Apparatus Connections

Modern electronic apparatus connections present distinct challenges that traditional cable lugs may not adequately address. These applications often involve sensitive equipment with precise power quality requirements, making connection integrity particularly critical. Additionally, these connections may be subjected to vibration, thermal cycling, and environmental stresses that can compromise standard connectors over time.

The DTL-8 European Bimetallic Cable Lug addresses these challenges through its specialized design features and manufacturing processes. By providing a stable, low-resistance connection between aluminum conductors and copper terminals, these lugs help maintain power quality parameters essential for sensitive electronic equipment operation while ensuring long-term connection reliability.

The VIOX ELECTRIC European Quality Advantage

As a leading manufacturer of electrical connection solutions with a global perspective, VIOX ELECTRIC brings several distinct advantages to our DTL-8 European Bimetallic Cable Lug product line:

  • European Design Influence: Our engineering team incorporates European electrical connection principles into our product development
  • Precision Manufacturing: Najnowocześniejsze zakłady produkcyjne zapewniają stałą jakość produktu i dokładność wymiarową.
  • Kompleksowe testy: Each production batch undergoes rigorous quality control to verify conformance to international and European standards
  • Dystrybucja globalna: Produkty VIOX są dostępne na całym świecie za pośrednictwem naszej rozległej sieci dystrybucji
  • Wsparcie techniczne: Nasz zespół inżynierów zapewnia responsywną pomoc w zakresie aplikacji i wskazówki dotyczące instalacji

Contact VIOX ELECTRIC today to discuss how our DTL-8 European Bimetallic Cable Lugs can enhance the reliability and performance of your critical electrical connections. Our technical specialists are ready to assist with product selection, application guidance, and ordering information to ensure you receive the optimal solution for your specific requirements.

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