CHINA Breather Vent Plug Manufacturer
Quality Air Breather Vent Plugs Solutions at Competitive Prices | VIOX Electric‘s Légtelenítő szellőződugó for Your Projects
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VIOX Featured Breather Vent Plug
A Brief Self-Nomination: Why Choose VIOX Electric?
VIOX Electric is dedicated to providing the best Breather Vent Plugs. Our mission is to offer tailored solutions that meet your specific needs. Over the years, we have collaborated with industry professionals to develop innovative designs for electrical solutions. By choosing us, you will receive the perfect combination of quality, functionality, and reliability.
Custom Solutions: We focus on providing solutions that solve your unique electrical challenges. Whether you need specific configurations, sizes, or capabilities for your Breather Vent Plugs, we can create a custom solution just for you.
Expert Guidance: Our customer support team comprises industry experts. They will work closely with you to understand your requirements and provide informed, practical solutions to meet your needs.
Advanced Production Techniques: To ensure you receive superior Breather Vent Plugs, we employ state-of-the-art equipment, materials, and production processes. This guarantees that our solutions are both efficient and durable.
Breather Vent Plug Wroking Principle
INSTALLATION DIAGRAM
When the shell wall thickness H>3mm, it is recommended to set the threaded hole specification as M12X1.5 with a sealing O-ring screwed in for fastening (as shown below).
When the shell wall thickness H<3mm, it is recommended to set up a through-hole type and install with a nut. The hole diameter is ¢12.2±0.1mm (as shown below).
Breather Vent Plug Size Chart
| Thread | Main Material | Air Permeability | Pressure Range | Thread Length (mm) | Spanner Diameter (mm) | Flame Retardant Grade | Protection Level |
|---|---|---|---|---|---|---|---|
| M03*0.5 | Aluminum Oxide/Stainless Steel/Copper Alloy | >35ml/min | P=7Kpa | 3 | 5 | UL94-V0 | IP65-IP68 |
| M04*0.7 | Aluminum Oxide/Stainless Steel/Copper Alloy | >450ml/min | P=7Kpa | 5-7 | 7-10 | UL94-V0 | IP65-IP68 |
| M05*0.8 | Aluminum Oxide/Stainless Steel/Copper Alloy | >500ml/min | P=7Kpa | 5-8.3 | 8-10 | UL94-V0 | IP65-IP68 |
| M06*1.0 | Aluminum Oxide/Stainless Steel/Copper Alloy | >800ml/min | P=7Kpa | 5-7 | 8-10 | UL94-V0 | IP65-IP68 |
| M08*1.0 | Aluminum Oxide/Stainless Steel/Copper Alloy | >1000ml/min | P=7Kpa | 6 | 10-12 | UL94-V0 | IP65-IP68 |
| M08*1.25 | Aluminum Oxide/Stainless Steel/Copper Alloy | >1200ml/min | P=7Kpa | 7 | 12 | UL94-V0 | IP65-IP68 |
| M12*1.5 | Aluminum Oxide/Stainless Steel/Copper Alloy | >2000ml/min | P=7Kpa | 5-10 | 16-17 | UL94-V0 | IP65-IP68 |
| M16*1.5 | Aluminum Oxide/Stainless Steel/Copper Alloy | >3800ml/min | P=7Kpa | 10 | 20 | UL94-V0 | IP65-IP68 |
| NPT1/4 | Aluminum Oxide | >2150ml/min | P=7Kpa | 7 | 15 | UL94-V0 | IP65-IP68 |
| NPT1/8 | Aluminum Oxide | >700ml/min | P=7Kpa | 7 | 15 | UL94-V0 | IP65-IP68 |
| Thread | Main Material | Air Permeability | Pressure Range | Thread Length (mm) | Panel Mounting Hole (mm) | Flame Retardant Grade | Protection Level |
|---|---|---|---|---|---|---|---|
| M05*0.8 | PC/PP | >300ml/min | P=7Kpa | 6/8 | 5-5.2 | UL94-V0 | IP66-IP68 |
| M06*1.0 | PC/PP | >300ml/min | P=7Kpa | 8 | 6-6.2 | UL94-V0 | IP66-IP68 |
| M08*1.25 | PC/PP | >800ml/min | P=7Kpa | 7/10 | 8-8.2 | UL94-V0 | IP66-IP68 |
| M10*1.0 | PC/PP/PA | >1200ml/min | P=7Kpa | 6.5 | 10-10.2 | UL94-V0 | IP65-IP68 |
| M10*1.5 | PC/PA | >1200ml/min | P=7Kpa | 10 | 10-10.2 | UL94-V0 | IP65-IP68 |
| M12*1.0 | PC/PA | >1200ml/min | P=7Kpa | 5/7.5 | 12-12.2 | UL94-V0 | IP66-IP68 |
| M12*1.5 | PC/PP/PA | >1200ml/min | P=7Kpa | 5/6.5/10 | 12-12.2 | UL94-V0 | IP65-IP68 |
| M14*1.5 | PC | >2200ml/min | P=7Kpa | 10 | 14-14.2 | UL94-V0 | IP65-IP68 |
| M16*1.5 | PC/PP | >2200ml/min | P=7Kpa | 10 | 16-16.2 | UL94-V0 | IP65-IP68 |
| M24*1.5 | PC | >7000ml/min | P=7Kpa | 15 | 24-24.2 | UL94-V0 | IP66-IP68 |
Custom-Made Breather Vent Plug for Your Specific Needs
At VIOX, our unique competitive advantage lies in our ability to customize Breather Vent Plug to suit your specific requirements. With our expertise in customizing solutions, you will experience an effective, seamless, and hassle-free process that ensures your exact needs are met precisely and enjoyably.
Exclusive Discounts and Services for Breather Vent Plug : Partner with VIOX
At VIOX, we continuously seek to partner with electricians, mechanical contractors, and other tradespeople to provide exceptional discounts and services for our Breather Vent Plug .
★ Közvetlen gyári árképzés –As a manufacturer of high-quality Breather Vent Plug , purchasing directly from VIOX ensures you receive the lowest factory prices. While cost is an important factor, our commitment to durability and reliability sets our products apart.
★ Elsőbbségi szolgáltatás és ingyenes tervezés –Benefit from our priority service, including free planning assistance to optimize your projects. Our efficient process delivers ready-to-use information, saving you time and helping you maximize savings on orders.
★ Exclusive Market Protection –We prioritize your interests by guaranteeing that we will not work with your competitors on the same project. This exclusive market protection enhances your competitive position. You may also secure exclusive rights to represent our Breather Vent Plugs by meeting certain criteria.
★ Ingyenes minták VIP ügyfelek számára –We provide free samples to VIP customers, allowing you to test market demand and quality without initial costs. Our commitment to high-quality samples ensures consistency in bulk production and helps secure new orders.
★ Jelentős kedvezmények tömeges megrendelésekre –Large volume orders increase productivity and reduce raw material costs. We pass these savings on to you with substantial discounts on bulk purchases, giving you a competitive advantage.
More Than Just a Breather Vent Plug Manufacturer
At VIOX, we pride ourselves on providing timely support, adhering to high standards, and offering tailor-made solutions that meet our customers’ needs. This dedication forms the foundation of our growing reputation with cable glands.
Szolgáltatás Konzultáció
If your Breather Vent Plug requirements are straightforward and you don’t need external consultation, our team can offer expert advice and guidance for a reasonable fee.
Breather Vent Plug Recommendations
Unsure which Breather Vent Plugs to choose for your project? We provide personalized recommendations based on your specific needs, free of charge for all our customers.
Logisztikai támogatás
If you lack a suitable freight forwarder, we can help arrange the transportation of your cable glands from our factory to your project site without any extra service fees.
Telepítési támogatás
If you have questions about installing Breather Vent Plug, feel free to reach out to us. We offer installation assistance and can even send an engineer to your project site for hands-on support.
VIOX High-Quality Breather Vent Plug Solutions
At VIOX, we pride ourselves on offering a comprehensive range of high-quality breather vent plug solutions designed to meet diverse needs across various industries. Our products are engineered for durability, reliability, and performance, ensuring that you have the right tools for every application. Discover our range of breather vent plugs below:
Breather Vent Plug Production Process
The production of Breather Vent Plug follows these key stages to ensure high-quality products that meet industry standards and client specifications:
01
Design and Material Selection
02
Machining Process
03
Assembly
04
Testing
05
Quality Control
06
Continuous Improvement
VIOX, a leading Chinese manufacturer of Breather Vent Plugs for over 10 years, offers a wide range of high-quality products in various sizes and specifications. Our Breather Vent Plugs, including waterproof and explosion-proof options, provide optimal protection and ventilation for harsh industrial environments. We specialize in custom designs, OEM manufacturing, and replicating famous brands. With competitive pricing and quick turnaround, VIOX is your ideal partner for all Breather Vent Plug needs in industrial machinery, electrical equipment, and telecommunications. Contact us today for expert advice and prompt quotations.
Application of Breather Vent Plug
KNOWLEDGE
What is a Breather Vent Plug?
A breather vent plug is a device designed to provide pressure relief and protection for various mechanical systems. It allows air to flow in and out while preventing contaminants from entering the system.
Breather vent Plug Varieties and Types
Breather vent plugs come in various types to suit different applications and environmental conditions:
- Standard breather vents: These basic models typically feature micron filtration in the 10-12 micron range and can be easily removed for cleaning.
- Weather-resistant breather vents: Designed for outdoor use, these plugs shield pipe and tank openings from environmental elements while allowing air flow.
- Corrosion-resistant breather vents: Ideal for damp environments, these plugs withstand corrosive conditions to maintain system integrity.
- Self-draining breather vents: Also known as drain plugs, these models have a small outlet to minimize moisture buildup in enclosures.
- Moisture-eliminating breather vents: Specifically designed for oil reservoirs, these plugs incorporate features to maintain fluid purity by eliminating moisture.
- Hazardous location breather vents: Safe for use around flammable gases, vapors, and dust, these vents maintain consistent pressure in explosive atmospheres.
The choice of breather vent plug depends on factors such as the operating environment, required protection level, and specific system needs. For instance, ATEX and IECEx certified Ex e and Ex d breather drains are suitable for hazardous zones and are available in brass or stainless steel materials.
How does a Breather Vent Plug function?
A breather vent plug operates through a sophisticated float and valve system that maintains pressure equilibrium while protecting system integrity. When air accumulates, the float’s buoyancy decreases, causing it to drop and open the valve to release excess pressure. Conversely, when the system needs air to prevent a vacuum, the pressure drop causes the float to descend, allowing air intake.
Breather Vent Plug Application?
Breather vent plugs are essential components used across various industries due to their versatility and critical function in maintaining proper pressure and preventing contamination. Common applications include industrial equipment such as hydraulic systems, oil tanks, fluid reservoirs, pump housings, and manifolds. They are integral to heavy machinery like construction and agricultural equipment, as well as earth-moving equipment. In automotive applications, breather vent plugs are vital in powertrain components, transmission systems, differentials, transfer cases, and gearboxes. They also enhance safety in hazardous environments with flameproof and explosion-proof installations. Additionally, breather vent plugs are used in electronic systems for protective enclosures, industrial control panels, as well as in storage systems for fluid containment in large volume packaging, storage tanks, and chemical containers. This functionality ensures system longevity and reliability across these varied applications..
Material Comparison
Brass and nylon air breather vent plugs offer distinct advantages for different applications in hydraulic systems. Brass plugs, typically made from sintered copper brass, provide superior durability and can withstand higher temperatures up to 300°C and pressures up to 20 bar. They offer excellent corrosion resistance and are suitable for harsh environments, making them ideal for industrial applications requiring robust performance.
Nylon plugs, on the other hand, are lightweight and cost-effective alternatives. They offer good breathability, allowing air to circulate freely while maintaining waterproof and dustproof properties with IP68 ratings. Nylon plugs can operate in temperatures ranging from -40°C to 125°C and are available in various thread sizes. While not as durable as brass, nylon plugs are suitable for less demanding applications and provide adequate protection against contaminants in many industrial settings.
How do breather vent plugs help in converting double-acting cylinders to single-acting cylinders?
Breather vent plugs play a crucial role in converting double-acting hydraulic cylinders to single-acting cylinders by providing a controlled air exchange mechanism for the unused port. When installed in the non-pressurized end of a double-acting cylinder, these plugs allow air to enter and exit freely as the piston moves, preventing vacuum formation and maintaining atmospheric pressure. This conversion enables the cylinder to operate efficiently in single-acting mode while protecting the unused cavity from contaminants such as dirt, dust, and moisture.
The plug’s design typically incorporates a 40-micron filter that permits bidirectional airflow while blocking foreign particles. This filtration ensures that only clean air enters the cylinder, preserving the integrity of the hydraulic system. Additionally, breather vent plugs can be easily removed for cleaning, allowing for simple maintenance to maintain optimal performance. By facilitating this conversion, breather vent plugs offer a cost-effective solution for adapting hydraulic systems to specific operational requirements without the need for complete cylinder replacement.
How to finding the Right Breather Vent Plug Manufacturer
When seeking the right breather vent plug manufacturer, consider factors like technical expertise, customization capabilities, and quality control processes. Look for manufacturers with a proven track record in your industry or application, such as VIOX Electric, known for their innovative solutions and reliable performance. Evaluate material options like brass, nylon, and stainless steel to ensure compatibility with your system’s requirements. Assess their range of sizes and thread options (metric and NPT), ability to meet performance criteria (e.g., flow rates, pressure ratings), compliance with industry standards and certifications, and prototyping/testing capabilities for custom designs. Read More
Breather Vent Plug Common Applications
Breather vent plugs find widespread use across various industrial sectors. They are essential components in hydraulic systems, gear boxes, and oil tanks, where they maintain proper pressure and prevent contamination. These versatile devices also play a crucial role in reservoir tanks and in converting double-acting cylinders to single-acting cylinders. Additionally, breather vent plugs are utilized in industrial enclosures and manifolds, enhancing safety and reducing exhaust noise levels. Their ability to filter flowing air and gas makes them indispensable in applications requiring clean air intake and contaminant prevention.
Breather Vent Plug Operating Mechanism
Air breather vent plugs operate on a simple yet effective principle to maintain pressure equilibrium and prevent contamination in hydraulic systems. The core mechanism relies on a float and valve system. As air accumulates in the system, the float’s buoyancy decreases, causing it to drop and open the valve, allowing air to escape. Conversely, when the system requires air intake to prevent a vacuum, the internal pressure drop causes the float to descend, opening the valve to let air in.
The plug typically incorporates a filter membrane that allows bidirectional air flow while blocking moisture and dust particles. This design ensures that only clean air enters the system, protecting it from contaminants. Some advanced models feature a spring-actuated mechanism that opens at a specific cracking pressure, gradually increasing airflow as pressure builds, and resealing when the differential is reduced to a safe level. This continuous, automatic process of air release and intake effectively “breathes” for the hydraulic system, maintaining optimal pressure and preventing damage to components.
Request a Custom OEM Breather Vent Plug
VIOX Cable Ties is happy to assist you with your OEM and Private Label cable Gland requirements. We provide solutions that are both high-quality and affordable.
