DTL-2 Bimetalová kabelová koncovka
VIOX DTL-2 Bimetallic Cable Lug ensures reliable aluminum-to-copper transitions with premium friction-welded technology. Covering 10-630 mm², it’s ideal for low-voltage power distribution and industrial systems. Rely on VIOX for corrosion-free, high-performance electrical connections.
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Professional-Grade Bimetallic Transition Technology for Electrical Systems
The VIOX DTL-2 Bimetallic Cable Lug represents cutting-edge connector technology designed specifically for low-voltage power distribution applications. Engineered with precision and manufactured to exacting standards, these premium bimetallic lugs provide the ideal solution for transitioning between aluminum conductors and copper terminations in electrical equipment.
Since 2011, VIOX ELECTRIC has been at the forefront of power transmission and distribution solutions, combining innovative design with superior manufacturing processes. Our DTL-2 Bimetallic Cable Lugs exemplify our commitment to quality, reliability, and electrical system integrity.
Špičkové materiály a konstrukce
The DTL-2 series is crafted using only the highest quality materials to ensure exceptional performance and longevity:
- Hlaveň z vysoce čistého hliníku: Vyrobeno s obsahem hliníku ≥99,5% pro optimální vodivost s hliníkovými kabely.
- Prémiová měděná dlaň: Obsah ultračisté mědi ≥99,9% zajišťuje maximální elektrickou účinnost v místech připojení zařízení.
- Třecí svařovaný spoj: Náš pokročilý metalurgický proces spojování vytváří trvalé molekulární spojení mezi různorodými kovy.
- Předem nanesená spojovací hmota: Factory-filled with anti-oxidation compound to prevent galvanic corrosion
Engineered Features of VIOX DTL-2 Bimetallic Lugs
The DTL-2 series incorporates several technical innovations that set it apart from standard cable lugs:
- Struktura blokování oleje: Specialized design prevents moisture ingress and contamination at the critical junction point
- Enhanced Palm Design: Optimized copper palm geometry ensures secure attachment to equipment terminals while maximizing contact surface area
- Precision-Machined Barrel: Carefully engineered aluminum barrel dimensions facilitate proper conductor insertion and crimping
- Rozsáhlý rozsah velikostí: 15 precisely calibrated models accommodate conductor sizes from 10mm² to 630mm²
Applications for VIOX DTL-2 Bimetallic Cable Lugs
Our DTL-2 Bimetallic Cable Lugs are ideal for numerous electrical applications requiring reliable aluminum-to-copper transitions:
- Low-voltage power distribution systems
- Industrial control panels and equipment connections
- Commercial electrical infrastructure
- Ukončení přenosového vedení
- Zařízení na výrobu energie z obnovitelných zdrojů
- Building electrical systems with aluminum feeders
- Motor and transformer connections
Pokyny pro profesionální instalaci
For optimal performance and electrical system integrity, VIOX ELECTRIC recommends following these professional installation procedures:
- Select the appropriate DTL-2 lug size based on conductor cross-sectional area
- Use proper insulation stripping tools to prepare the aluminum conductor end
- Zcela zasuňte vodič do hliníkového válce bimetalového oka.
- Position heat-shrink insulation sleeve at the connection point before crimping
- Use calibrated crimping tools with proper die sets to achieve optimal compression
- Perform thorough inspection of the completed connection for integrity and insulation
Základní bezpečnostní opatření
Pro zajištění bezpečnosti instalatéra a spolehlivosti systému dodržujte tato zásadní bezpečnostní opatření:
- Verify complete de-energization and lockout/tagout of electrical circuits before beginning work
- Ověřte nepřítomnost napětí pomocí vhodného zkušebního zařízení
- Před instalací ověřte kompatibilitu vodičů a koncovek.
- Používejte pouze průmyslově schválené krimpovací nástroje v dobrém technickém stavu.
- Inspect the connection for proper insulation and absence of exposed conductive parts
- Follow all applicable electrical codes and standards
Technické specifikace
Model | φ±0,3 (mm) | D±0,2 (mm) | d±0,2 (mm) | L±2 (mm) | L1±2 (mm) | W±0,2 (mm) |
---|---|---|---|---|---|---|
DTL-2-10 | 13 | 16 | 5.2 | 80 | 44 | 20 |
DTL-2-16 | 13 | 16 | 6.5 | 80 | 44 | 20 |
DTL-2-25 | 13 | 16 | 7.5 | 80 | 44 | 20 |
DTL-2-35 | 13 | 16 | 9 | 80 | 44 | 20 |
DTL-2-50 | 13 | 20 | 10 | 90 | 44 | 24 |
DTL-2-70 | 13 | 20 | 11 | 90 | 44 | 24 |
DTL-2-95 | 13 | 20 | 12.5 | 90 | 44 | 24 |
DTL-2-120 | 13 | 25 | 15 | 118.5 | 60 | 30 |
DTL-2-150 | 13 | 25 | 15.5 | 118.5 | 60 | 30 |
DTL-2-185 | 13 | 32 | 18.5 | 120 | 60 | 35 |
DTL-2-240 | 13 | 32 | 20.5 | 125 | 60 | 35 |
DTL-2-300 | 13 | 34 | 22.5 | 132 | 72 | 36 |
DTL-2-400 | 17 | 40 | 27 | 141 | 72 | 36 |
DTL-2-500 | 17 | 40 | 29.5 | 141 | 72 | 36 |
DTL-2-630 | 17 | 47 | 34 | 185 | 100 | 45 |
Rozměrová legenda: φ = průměr otvoru v dlani, D = vnější průměr hliníkové hlavně, d = vnitřní průměr hliníkové hlavně, L = celková délka, L1 = délka hliníkové hlavně, W = šířka dlaně
Rozměr
The VIOX ELECTRIC Advantage in Bimetallic Connections
As a leading manufacturer of electrical connection solutions, VIOX ELECTRIC brings several distinct advantages to our DTL-2 Bimetallic Cable Lug product line:
- Research and Development Excellence: Our engineering team continuously refines our bimetallic connection technology to address emerging electrical system requirements
- Kvalitní výroba: Advanced production facilities ensure consistent product quality and performance
- Komplexní testování: Every batch undergoes rigorous electrical and mechanical testing to verify conformance to international standards
- Globální distribuční síť: VIOX products are available throughout Asia, Europe, America, Middle East, Africa and other regions
- Technická podpora: Our engineering team provides application guidance and technical assistance to customers worldwide
Understanding the Importance of Bimetallic Cable Lugs
Bimetallic cable lugs represent a critical engineering solution to the challenges of connecting dissimilar metals in electrical systems. When aluminum conductors are directly connected to copper terminals without appropriate transition components, galvanic corrosion can quickly develop, leading to connection deterioration, increased resistance, overheating, and potential system failure.
The DTL-2 series addresses these challenges through its metallurgically bonded bimetallic design, effectively preventing galvanic corrosion while maintaining optimal electrical conductivity across the aluminum-copper junction. This scientifically proven approach ensures long-term connection reliability and system performance.
Contact VIOX ELECTRIC today for expert assistance in selecting the optimal DTL-2 Bimetallic Cable Lug for your specific application. Our technical team is ready to provide detailed product information, application guidance, and ordering support to ensure you receive the right solution for your electrical connection requirements.