DTL-1 Bimetall-Kabelschuh

VIOX DTL-1 Bimetallic Cable Lug offers secure aluminum-to-copper transitions with friction-welded technology. Covering 10-630 mm², it’s perfect for power distribution and industrial systems. Trust VIOX for durable, corrosion-free connections in demanding low-voltage applications.

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Premium Bimetallic Transition Technology for Reliable Power Distribution

The VIOX DTL-1 Bimetallic Cable Lug represents the pinnacle of transition connection technology in low-voltage electrical systems. Engineered specifically for applications requiring the connection of aluminum or aluminum alloy cables to copper terminals on electrical equipment, these economy model lugs deliver professional-grade performance with exceptional value.

Our advanced friction-welded bimetallic design effectively addresses the electrolytic corrosion challenges that typically occur when dissimilar metals are connected in electrical circuits. By creating a molecularly bonded transition between aluminum and copper, the DTL-1 series eliminates the risk of galvanic corrosion while maintaining optimal electrical conductivity.

Überlegene Konstruktion und Materialien

Each VIOX DTL-1 Bimetallic Cable Lug is manufactured using premium materials to ensure lasting performance in demanding applications:

Aluminum Section: High-purity aluminum (≥99.5%) provides excellent conductivity and compatibility with aluminum cables
Copper Section: Ultra-pure copper (≥99.9%) ensures superior electrical performance and seamless integration with copper-based equipment terminals
Reibungsgeschweißte Verbindung: Our specialized molecular bonding process creates a permanent, high-strength connection between the aluminum and copper sections

Innovative Features of VIOX DTL-1 Bimetallic Lugs

The DTL-1 series incorporates multiple engineering innovations that enhance performance, reliability, and ease of installation:

Ölblockierende Struktur: Prevents moisture ingress and oxidation at the connection point
Pre-filled Jointing Compound: Die werkseitig aufgebrachte Anti-Oxidations-Verbindung macht ein Auftragen vor Ort überflüssig und gewährleistet eine vollständige Abdeckung
Präzisionsmechanik Abmessungen: Accurate sizing across 15 models accommodates conductor sizes from 10mm² to 630mm²
Optimiertes Fassdesign: Facilitates proper conductor insertion and secure crimping for maximum contact surface area

Applications for VIOX DTL-1 Bimetallic Cable Lugs

The versatile DTL-1 series is ideal for numerous electrical applications requiring aluminum-to-copper transitions:

Stromverteilertafeln und Schaltanlagen
Motor connections and industrial machinery
HVAC equipment installations
Erneuerbare Energiesysteme
Commercial and industrial electrical infrastructure
Utility power distribution networks

Professional Installation Guidance

For optimal performance and safety, follow these professional installation steps:

Use appropriate insulation stripping tools to prepare the conductor end
Insert the aluminum conductor into the aluminum barrel of the bimetallic lug
Position heat-shrink insulation sleeve at the connection point for enhanced insulation properties
Use calibrated crimping tools to create a secure compression connection
Perform thorough inspection to verify connection integrity and insulation

Safety Precautions for Installation

VIOX recommends the following safety measures during installation:

Always de-energize and verify absence of voltage before connecting conductors
Überprüfen Sie vor der Installation die Kompatibilität von Leiter und Kabelschuhgröße
Inspect insulation integrity after installation
Use only industry-approved tools in good working condition
Follow all local electrical codes and regulations

Technische Daten

Modell	φ±0,3 (mm)	D±0,2 (mm)	d±0,2 (mm)	L±2 (mm)	L1±2 (mm)	B±0,2 (mm)	S±0.2 (mm)
DTL-1-10	10.5	9.2	5.2	66.2	30	16	2.2
DTL-1-16	10.5	10.6	6.2	66.2	30.4	16	2.2
DTL-1-25	10.5	12.4	8	74	35	17.5	2.6
DTL-1-35	10.5	13.6	8	80	37	20	3
DTL-1-50	13	16	10	90.2	44	23	3.4
DTL-1-70	13	18	12	98.4	45	27	3.8
DTL-1-95	13	21	13.8	106.4	49.4	28	4
DTL-1-120	13	22.4	14.8	114	53.8	30	4.8
DTL-1-150	13	25	17	126	56	34	5
DTL-1-185	13	27	19	133.2	59.6	37	5.6
DTL-1-240	13	29.2	20.8	140	63	40	6
DTL-1-300	13	33.2	23.2	162	69	50	7
DTL-1-400	17	38.4	26.8	166	76	50	7.1
DTL-1-500	17	40.4	28.8	185	75	54.8	7.9
DTL-1-630	17	54.6	33	201	81	59.6	9

Dimensionale Legende: φ = Palm Hole Diameter, D = Aluminum Barrel Outer Diameter, d = Aluminum Barrel Inner Diameter, L = Total Length, L1 = Aluminum Barrel Length, W = Palm Width, S = Palm Thickness

Dimension

Why Choose VIOX DTL-1 Bimetallic Cable Lugs?

VIOX ELECTRIC has established itself as an industry leader in electrical connection technology. Our DTL-1 Bimetallic Cable Lugs represent our commitment to quality, innovation, and value:

Engineered Excellence: Precision manufacturing ensures consistent performance across all sizes
Comprehensive Selection: 15 sizes to match virtually any low-voltage application
Cost-Effective Design: Economy model provides professional-grade performance at competitive pricing
Reliability Focused: Every lug is designed and manufactured for long service life in demanding environments
Technische Unterstützung: Our engineering team is available to assist with selection and installation questions

Contact VIOX ELECTRIC today to discuss how our DTL-1 Bimetallic Cable Lugs can enhance the safety and reliability of your electrical connections. Our team is ready to assist with product selection, technical specifications, and ordering information.

DTL-1 Bimetall-Kabelschuh