DT(G) Vara uzgaļi

Welcome to VIOX’s comprehensive guide to our DT(G) Copper Lug series, engineered for superior electrical connectivity and durability across a wide range of applications. These precision-crafted cable terminals represent the pinnacle of connection technology, combining exceptional conductivity, corrosion resistance, and installation convenience in a seamless, high-performance package.

Lielisks dizains un konstrukcija

The DT(G) Copper Lug is manufactured from high-purity T2 grade electrolytic copper (99.9% pure), ensuring maximum electrical conductivity and superior heat dissipation properties. Each lug features a seamless tube construction that eliminates potential failure points and provides consistent performance throughout its service life.

Our proprietary manufacturing process includes precision machining and comprehensive quality control, resulting in terminals with uniform wall thickness, clean edges, and exact dimensions. This attention to detail ensures proper crimping, consistent performance, and long-term connection reliability in even the most demanding environments.

Galvenās funkcijas un priekšrocības

• Premium klases vara konstrukcija: Made from 99.9% pure electrolytic copper (T2 grade) for optimal electrical conductivity
• Seamless Tube Design: One-piece construction eliminates weak points and prevents connection failures
• Lieliska vadītspēja: Excellent current-carrying capacity with minimal voltage drop and heat generation
• Pastiprināta izturība pret koroziju: Available with tin plating that provides protection against oxidation in harsh environments
• Optimizēts mucas dizains: Features a slightly flared entry for easy conductor insertion and proper seating
• Plašs izmēru diapazons: Available from 10mm² to 630mm² to accommodate various application requirements
• Clear Identification: Cable area clearly marked on each lug for easy identification
• Inspection Window Option: Available with viewing window to verify proper conductor insertion (on select models)
• Temperatūras stabilitāte: Savienojuma integritātes saglabāšana plašā temperatūras diapazonā (no -50°C līdz +150°C)
• Universāla saderība: Designed to work with standard crimping tools and industry-standard mounting hardware
• Starptautisko standartu atbilstība: Manufactured to meet IEC 61238-1 and related electrical standards

Tehniskās specifikācijas

Our DT(G) Copper Lugs are manufactured to precise specifications, ensuring consistent performance across our entire product range:

Product Dimension (mm)

DT(G) Copper Lug Dimension

The Science Behind DT(G) Copper Lugs

The exceptional performance of our DT(G) Copper Lugs is based on sound electrical engineering principles and materials science. Copper stands as the industry standard for electrical conductors due to its inherent properties that make it ideal for reliable connections:

Lieliska elektrovadītspēja

With a conductivity rating of 100% IACS (International Annealed Copper Standard), our T2 grade copper provides unmatched electrical performance. This high conductivity ensures minimal energy losses and reduced heat generation at connection points, improving overall system efficiency and reducing operating costs over time.

Excellent Thermal Performance

Copper’s excellent thermal conductivity allows it to dissipate heat quickly and efficiently. This prevents hotspots at connection points even under high-current applications, extending the life of both the connection and the connected equipment. The thermal stability of copper also ensures consistent performance across a wide temperature range, making it suitable for various environmental conditions.

Izturība pret koroziju

Copper naturally forms a protective oxide layer that shields it from environmental degradation. For enhanced protection in harsh environments, our tin-plated options provide additional resistance against corrosion, ensuring long-term connection integrity even in challenging conditions. This extended durability translates to reduced maintenance requirements and lower lifetime ownership costs.

Pieteikumi

The DT(G) Copper Lug excels in a wide range of electrical applications where reliable connections are essential:

• Enerģijas sadale: Connect power cables to distribution equipment, panels, and transformers
• Industrial Installations: Provide secure connections for machinery, motors, and control systems
• Atjaunojamās enerģijas sistēmas: Ensure reliable connections in solar power installations and wind energy systems
• Telekomunikācijas: Create stable power connections for communication equipment and data centers
• HVAC sistēmas: Connect power supplies to heating, ventilation, and air conditioning equipment
• Transports: Provide dependable connections for vehicles, railway systems, and marine applications
• Zemējuma sistēmas: Ensure effective grounding connections for safety and lightning protection
• Backup Power Systems: Create reliable connections for generators and UPS installations
• Mining and Oil & Gas: Deliver stable power in harsh industrial environments
• Outdoor Installations: Withstand environmental challenges in exposed electrical systems

Uzstādīšanas paraugprakse

To achieve optimal performance from your DT(G) Copper Lug connections, we recommend following these installation guidelines:

1. Izvēlieties piemērotu izmēru: Choose the correct DT(G) lug model based on your conductor cross-section and application requirements
2. Sagatavojiet diriģentu: Pārliecinieties, ka vads ir tīrs, pareizi atdalīts, bez ievainojumiem un bojājumiem.
3. Ievietot pilnībā: Ievietojiet vadu pilnībā cilindrā, līdz tas sasniedz pārbaudes logu vai dziļuma marķieri.
4. Izmantojiet atbilstošu presēšanas rīku: Select a crimping tool and die that matches your lug size and is rated for the application
5. Follow the Correct Crimping Sequence: Lielākām uzgaļiem sāciet presēšanu no vadītāja gala un virzieties uz plaukstas pusi.
6. Piemērojiet pareizu griezes momentu: Montējot uzgaļus, izmantojiet kalibrētus griezes momenta instrumentus, lai sasniegtu ieteicamās skrūvju griezes momenta vērtības.
7. Protect the Connection: In corrosive environments, consider using appropriate joint compounds or protective coverings

Kvalitātes nodrošināšana

At VIOX, quality is our highest priority. Each DT(G) Copper Lug undergoes rigorous testing and inspection to ensure it meets our exacting standards:

• Materiālu pārbaude: Ķīmiskā sastāva analīze apstiprina, ka vara tīrības pakāpe pārsniedz 99,9%
• Izmēru pārbaude: Precīzi mērījumi pārbauda atbilstību noteiktajām pielaidēm.
• Vadītspējas testēšana: Elektriskā testēšana apstiprina optimālu vadītspēju
• Mechanical Testing: Tensile and compression testing verifies structural integrity
• Visual Inspection: Each lug is inspected for burr-free finish, clean edges, and overall quality

Our DT(G) Copper Lugs comply with international standards including IEC 61238-1, ensuring consistent quality and performance. This commitment to excellence has made VIOX a trusted supplier for electrical contractors, industrial facilities, and utilities worldwide.

Advantages Over Alternative Materials

When compared to alternative materials like aluminum, our DT(G) Copper Lugs offer significant advantages:

• Lieliska vadītspēja: Copper provides approximately 40% better electrical conductivity than aluminum, resulting in lower energy losses
• Better Thermal Performance: Copper’s superior heat dissipation prevents hotspots and potential connection failures
• Greater Mechanical Strength: Copper’s higher tensile strength results in more durable connections that resist loosening over time
• Excellent Creep Resistance: Copper maintains consistent pressure at connection points, eliminating the need for periodic re-torquing
• Pastiprināta izturība pret koroziju: Copper naturally resists corrosion better than many alternative materials
• Lower Contact Resistance: Copper connections maintain lower resistance over time, improving long-term system efficiency

Secinājums

The DT(G) Copper Lug series represents VIOX’s commitment to engineering excellence in electrical connection technology. By combining premium materials with precision manufacturing and rigorous quality control, we’ve created a product that delivers exceptional performance, reliability, and value for your most demanding electrical applications.

Choose VIOX DT(G) Copper Lugs for your critical electrical connections and experience the difference that quality engineering makes in system performance, safety, and long-term reliability.