AU Alumīnija kabeļa caurule

VIOX AU Aluminium Cable Lug ensures reliable low voltage aluminum-to-aluminum connections. Built to DIN standards with high-purity aluminum and oil-blocking design, it’s ideal for power distribution and industrial use. Trust VIOX for durable, high-performance solutions in demanding environments.

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Premium-Quality Aluminium Cable Lugs Engineered for Optimal Performance and Reliability

The VIOX AU Aluminium Cable Lug represents our precision-engineered solution for low voltage aluminum-to-aluminum connections. Manufactured to exacting DIN standards, these high-performance aluminum lugs provide superior electrical contact, mechanical strength, and long-term reliability for power transmission and distribution applications where connection integrity is essential.

With over 15 years of expertise in electrical connection technology, VIOX ELECTRIC has developed the AU series Aluminium Cable Lugs to address the specific challenges of aluminum conductor terminations, ensuring optimal performance even in demanding installation environments.

Superior Materials and Construction

Each VIOX AU Aluminium Cable Lug is manufactured using premium-grade materials to ensure exceptional performance and longevity:

  • High-Purity Aluminum: Fabricated with aluminum content ≥99.5% for optimal conductivity with aluminum conductors
  • Tin-Plated Surface: Enhanced corrosion resistance and connection stability in various environmental conditions
  • Precision-Machined Construction: Tight dimensional tolerances ensure consistent crimping performance and conductor retention
  • DIN-Standard Compliance: Manufactured to meet rigorous German industrial standards for electrical connections

Innovative Features of VIOX AU Aluminium Cable Lugs

The AU series incorporates several engineering innovations that ensure superior performance in aluminum cable termination applications:

  • Eļļas bloķēšanas struktūra: Specialized design prevents moisture ingress and oxidation at the conductor interface
  • Iepriekš uzklāts šuvju savienojums: Factory-filled with anti-oxidation compound to ensure long-term connection integrity
  • Clear Crimping Markings: Barrel includes visible indicators for proper die placement during installation
  • DIN-Standard Crimping Compatibility: Designed for use with industry-standard DIN crimping dies for consistent compression
  • Optimized Barrel Geometry: Engineered to ensure proper conductor insertion and compression characteristics

Applications for VIOX AU Aluminium Cable Lugs

The VIOX AU Aluminium Cable Lugs excel in numerous electrical applications requiring secure aluminum-to-aluminum connections:

  • Low voltage power distribution panels
  • Aluminum bus bar connections
  • Industrial machinery power connections
  • Utility distribution equipment
  • Komerciālo ēku elektriskā infrastruktūra
  • Renewable energy system connections
  • HVAC system power feeds
  • Applications requiring DIN-standard compliance

Profesionālas uzstādīšanas vadlīnijas

Lai nodrošinātu optimālu veiktspēju un savienojuma integritāti, VIOX ELECTRIC iesaka ievērot šīs profesionālās uzstādīšanas procedūras:

  1. Select the appropriate AU lug size based on conductor cross-sectional area
  2. Uzmanīgi noņemiet alumīnija diriģenta izolāciju, lai atklātu iekšējo serdi.
  3. Clean the exposed conductor to remove any oxidation
  4. Insert the conductor fully into the aluminum barrel
  5. Verify alignment with the crimp location markings on the barrel
  6. Use DIN-standard dies in a properly calibrated crimping tool
  7. Complete the crimping operation according to industry standards
  8. Insulate the completed connection with appropriate heat-shrink tubing

Būtiski drošības piesardzības pasākumi

Lai nodrošinātu uzstādītāja drošību un sistēmas uzticamību, ievērojiet šos būtiskos drošības pasākumus:

  • Pirms darba uzsākšanas pārliecinieties, vai elektriskās ķēdes ir pilnībā atvienotas no sprieguma.
  • Pārliecināties par sprieguma neesamību, izmantojot atbilstošas testēšanas iekārtas
  • Pirms krimpēšanas pārbaudiet vadu un uzgaļu izmēru saderību.
  • Izmantojiet tikai nozarē apstiprinātus, labā darba kārtībā esošus presēšanas instrumentus.
  • Nodrošiniet pareizu pabeigtā savienojuma izolāciju
  • Follow all applicable electrical codes and DIN installation standards

Tehniskās specifikācijas

Modelis φ±0.5 (mm) d±0,3 (mm) L±2 (mm) L1±2 (mm)
AU-16 8.4 5.8 60 29
AU-25 10.5 6.8 62.5 29
AU-35 10.5 8.0 77 41
AU-50 10.5 9.8 78.5 42
AU-70 10.5 11.5 85 51
AU-95 13.0 13.5 90 55
AU-120 13.0 14.7 96 55
AU-150 13.0 16.3 106 59
AU-185 13.0 18.3 108 59
AU-240 17.0 21.0 124 69
AU-300 17.0 23.3 125 69

Izmēru leģenda: φ = Palm Hole Diameter, d = Barrel Inner Diameter, L = Total Length, L1 = Barrel Length

Dimensija

AU Aluminium Cable Lug dimension

Understanding the Importance of Specialized Aluminium Cable Lugs

Aluminum conductors present unique challenges that require purpose-designed termination components. Unlike copper, aluminum forms a non-conductive oxide layer when exposed to air, which can significantly increase connection resistance if not properly addressed. Additionally, aluminum has different thermal expansion characteristics and mechanical properties that must be accommodated in connector design.

The VIOX AU Aluminium Cable Lug addresses these challenges through several key design features. The pre-applied joint compound prevents oxidation at the conductor interface, while the oil blocking structure provides environmental protection. The tin-plated surface enhances conductivity and provides additional corrosion resistance. These features work together to ensure a stable, low-resistance connection that maintains its performance characteristics throughout the service life of the installation.

The VIOX ELECTRIC Advantage in Aluminum Connections

With extensive experience in electrical connection technology, VIOX ELECTRIC brings several distinct advantages to our AU Aluminium Cable Lug product line:

  • Material Expertise: Our engineering team specializes in aluminum conductor connection technology
  • DIN-Standard Design: Products engineered to meet rigorous German industrial standards
  • Visaptveroša testēšana: Each production batch undergoes electrical and mechanical verification
  • Izplatīšana visā pasaulē: VIOX products are available worldwide through our extensive network
  • Tehniskais atbalsts: Our application engineers provide responsive assistance for selection and installation

Contact VIOX ELECTRIC today to discuss how our AU Aluminium Cable Lugs can enhance the reliability and performance of your aluminum conductor connections. Our technical specialists are ready to assist with product selection, application guidance, and ordering information to ensure you receive the optimal solution for your specific requirements.

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