DTL-3 bimetalinis kabelio lizdas

Advanced Engineering for Secure Aluminum-to-Copper Transitions in Power Distribution Systems

The VIOX DTL-3 Bimetallic Cable Lug represents our premium connection solution specifically designed for non-tension aluminum connections in power transmission and distribution networks. With its innovative design and superior materials, this specialized bimetallic lug addresses the critical challenges of connecting aluminum conductors in environments where connection integrity is paramount to system reliability.

Developed through extensive research and field experience by VIOX ELECTRIC’s engineering team, the DTL-3 series incorporates advanced features that ensure optimal electrical performance while preventing the galvanic corrosion issues typically associated with dissimilar metal connections.

Aukščiausios kokybės medžiagos ir konstrukcija

Each DTL-3 Bimetallic Cable Lug is manufactured using premium-grade materials to ensure exceptional durability and electrical performance:

• Didelio grynumo aliuminio cilindras: Fabricated with aluminum content ≥99.5% for optimal compatibility with aluminum conductors
• Premium Copper Eye: Itin gryno vario kiekis ≥99,9% užtikrina maksimalų elektrinį efektyvumą įrangos prijungimo taškuose
• Metallurgically Bonded Junction: Advanced friction-welding process creates a permanent molecular bond between the dissimilar metals
• Enhanced Eye Design: Robust copper terminal eye provides superior mechanical strength for bolted connections

Innovative Features of VIOX DTL-3 Bimetallic Lugs

The DTL-3 series incorporates several specialized engineering features that differentiate it from standard cable lugs:

• Copper Washers: Supplied for use in humid environments and with pre-rounded sector-shaped conductors to enhance connection integrity
• Integrated Copper Eye: Purpose-designed for secure screw-on applications with clear markings for proper crimping alignment
• Protected Barrel Design: Aluminum barrel is pre-filled with neutral grease and sealed with a protective cap to prevent oxidation
• Optimizuota geometrija: Precision-engineered dimensions ensure proper conductor insertion and crimping characteristics

Applications for VIOX DTL-3 Bimetallic Cable Lugs

The specialized DTL-3 Bimetallic Cable Lugs excel in numerous electrical applications requiring secure, non-tension aluminum connections:

• Power transmission line terminations
• Distribution panel connections
• Substation equipment terminations
• Industrial machinery power feeds
• Atsinaujinančiosios energijos sistemų jungtys
• Komercinių pastatų elektros infrastruktūra
• Applications in high-humidity environments
• Installations using sector-shaped conductors

Profesionalaus montavimo gairės

For optimal performance and connection integrity, VIOX ELECTRIC recommends following these professional installation steps:

1. Select the appropriate DTL-3 lug size based on conductor cross-sectional area
2. Aliuminio laidininko galui paruošti naudokite kokybiškus izoliacijos šalinimo įrankius.
3. Remove the protective cap and insert the conductor fully into the pre-greased barrel
4. Position heat-shrink insulation sleeve at the connection interface
5. Use calibrated compression tools with proper die sets as indicated by the alignment markings
6. When installing in humid environments, incorporate the supplied copper washers
7. Torque the bolted connection to equipment manufacturer specifications
8. Atlikite išsamią vizualinę užbaigto sujungimo patikrą

Critical Safety Precautions

To ensure installer safety and system reliability, observe these essential safety measures:

• Prieš pradėdami darbus patikrinkite, ar elektros grandinės visiškai atjungtos nuo įtampos.
• Patikrinkite, ar nėra įtampos, naudodami tinkamą bandymo įrangą
• Verify conductor and lug size compatibility before installation
• Naudokite tik pramonėje patvirtintus geros techninės būklės gniuždymo įrankius.
• Laikykitės visų galiojančių elektros taisyklių ir įrengimo standartų.
• Užtikrinkite tinkamą užbaigtos jungties izoliaciją

Techninės specifikacijos

Matmenų legenda: D = Aluminum Barrel Outer Diameter, d = Aluminum Barrel Inner Diameter, φ = Eye Hole Diameter, C1 = Eye Thickness, L = Total Length, W = Eye Width

Understanding the Significance of Purpose-Designed Bimetallic Lugs

The engineering challenges of connecting aluminum conductors to copper terminals are well-documented in the electrical industry. When dissimilar metals come into contact in the presence of moisture, galvanic corrosion can quickly develop, leading to connection deterioration, increased resistance, overheating, and potential system failure.

The DTL-3 series addresses these challenges through its specialized design features, particularly the protective measures incorporated into the aluminum barrel. By pre-filling the barrel with neutral grease and providing a protective cap, VIOX ELECTRIC effectively creates a barrier against moisture and oxygen that would otherwise accelerate the corrosion process. The inclusion of copper washers for humid environment applications provides an additional layer of protection against environmental factors that could compromise connection integrity.

VIOX ELECTRIC pranašumas

With over 15 years of experience in power transmission and distribution solutions, VIOX ELECTRIC brings several distinct advantages to our DTL-3 Bimetallic Cable Lug product line:

• Specializuota inžinerija: Our dedicated R&D team focuses on developing application-specific solutions for challenging electrical connections
• Quality Manufacturing: Moderniausi gamybos įrenginiai užtikrina pastovią gaminių kokybę ir matmenų tikslumą.
• Išsamus testavimas: Rigorous quality control protocols verify electrical performance and mechanical integrity
• Pasaulinis platinimas: "VIOX" produktų galima įsigyti visame pasaulyje per platų platinimo tinklą.
• Techninis palaikymas: Mūsų inžinierių komanda teikia operatyvią pagalbą ir diegimo rekomendacijas.

Contact VIOX ELECTRIC today to discuss how our DTL-3 Bimetallic Cable Lugs can provide the optimal connection solution for your non-tension aluminum applications. Our technical specialists are ready to assist with product selection, application guidance, and ordering information to ensure you receive the right solution for your specific requirements.