DTL-2 Bimetallkaabliotsik

VIOX DTL-2 Bimetallic Cable Lug ensures reliable aluminum-to-copper transitions with premium friction-welded technology. Covering 10-630 mm², it’s ideal for low-voltage power distribution and industrial systems. Rely on VIOX for corrosion-free, high-performance electrical connections.

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Professional-Grade Bimetallic Transition Technology for Electrical Systems

The VIOX DTL-2 Bimetallic Cable Lug represents cutting-edge connector technology designed specifically for low-voltage power distribution applications. Engineered with precision and manufactured to exacting standards, these premium bimetallic lugs provide the ideal solution for transitioning between aluminum conductors and copper terminations in electrical equipment.

Since 2011, VIOX ELECTRIC has been at the forefront of power transmission and distribution solutions, combining innovative design with superior manufacturing processes. Our DTL-2 Bimetallic Cable Lugs exemplify our commitment to quality, reliability, and electrical system integrity.

Suurepärased materjalid ja konstruktsioon

The DTL-2 series is crafted using only the highest quality materials to ensure exceptional performance and longevity:

  • Kõrge puhtusastmega alumiiniumtoru: Valmistatud alumiiniumisisaldusega ≥99.5% optimaalse juhtivuse tagamiseks alumiiniumkaablitega.
  • Premium Copper Palm: Ülipuhta vase sisaldus ≥99,9% tagab maksimaalse elektrilise tõhususe seadmete ühenduskohtades.
  • Hõõrdkeevitatud ühendus: Meie täiustatud metallurgiline liimimisprotsess loob püsiva molekulaarse ühenduse erinevate metallide vahel.
  • Eelnevalt kantud ühenduskomponent: Factory-filled with anti-oxidation compound to prevent galvanic corrosion

Engineered Features of VIOX DTL-2 Bimetallic Lugs

The DTL-2 series incorporates several technical innovations that set it apart from standard cable lugs:

  • Õli blokeeriv struktuur: Specialized design prevents moisture ingress and contamination at the critical junction point
  • Enhanced Palm Design: Optimized copper palm geometry ensures secure attachment to equipment terminals while maximizing contact surface area
  • Precision-Machined Barrel: Carefully engineered aluminum barrel dimensions facilitate proper conductor insertion and crimping
  • Põhjalik suurusvahemik: 15 precisely calibrated models accommodate conductor sizes from 10mm² to 630mm²

Applications for VIOX DTL-2 Bimetallic Cable Lugs

Our DTL-2 Bimetallic Cable Lugs are ideal for numerous electrical applications requiring reliable aluminum-to-copper transitions:

  • Low-voltage power distribution systems
  • Industrial control panels and equipment connections
  • Commercial electrical infrastructure
  • Elektrienergia ülekandeliinide ühendused
  • Taastuvenergia rajatised
  • Building electrical systems with aluminum feeders
  • Motor and transformer connections

Professionaalsed paigaldusjuhised

For optimal performance and electrical system integrity, VIOX ELECTRIC recommends following these professional installation procedures:

  1. Select the appropriate DTL-2 lug size based on conductor cross-sectional area
  2. Use proper insulation stripping tools to prepare the aluminum conductor end
  3. Insert the conductor fully into the aluminum barrel of the bimetallic lug
  4. Position heat-shrink insulation sleeve at the connection point before crimping
  5. Use calibrated crimping tools with proper die sets to achieve optimal compression
  6. Perform thorough inspection of the completed connection for integrity and insulation

Olulised ohutusabinõud

Paigaldaja ohutuse ja süsteemi töökindluse tagamiseks järgige järgmisi kriitilisi ohutusmeetmeid:

  • Verify complete de-energization and lockout/tagout of electrical circuits before beginning work
  • Kinnitada pinge puudumist, kasutades asjakohaseid katseseadmeid
  • Enne paigaldamist kontrollige juhtmete ja klemmide ühilduvust
  • Kasutage ainult töökorras tööstusharu poolt heaks kiidetud krimpimisvahendeid.
  • Inspect the connection for proper insulation and absence of exposed conductive parts
  • Follow all applicable electrical codes and standards

Tehnilised andmed

Mudel φ±0,3 (mm) D±0,2 (mm) d±0,2 (mm) L±2 (mm) L1±2 (mm) W±0,2 (mm)
DTL-2-10 13 16 5.2 80 44 20
DTL-2-16 13 16 6.5 80 44 20
DTL-2-25 13 16 7.5 80 44 20
DTL-2-35 13 16 9 80 44 20
DTL-2-50 13 20 10 90 44 24
DTL-2-70 13 20 11 90 44 24
DTL-2-95 13 20 12.5 90 44 24
DTL-2-120 13 25 15 118.5 60 30
DTL-2-150 13 25 15.5 118.5 60 30
DTL-2-185 13 32 18.5 120 60 35
DTL-2-240 13 32 20.5 125 60 35
DTL-2-300 13 34 22.5 132 72 36
DTL-2-400 17 40 27 141 72 36
DTL-2-500 17 40 29.5 141 72 36
DTL-2-630 17 47 34 185 100 45

Mõõtmeline legend: φ = peopesa läbimõõt, D = alumiiniumtoru välisläbimõõt, d = alumiiniumtoru siseläbimõõt, L = kogupikkus, L1 = alumiiniumtoru pikkus, W = peopesa laius.

Mõõde

DTL-2 Bimetallkaabliotsik

The VIOX ELECTRIC Advantage in Bimetallic Connections

As a leading manufacturer of electrical connection solutions, VIOX ELECTRIC brings several distinct advantages to our DTL-2 Bimetallic Cable Lug product line:

  • Research and Development Excellence: Our engineering team continuously refines our bimetallic connection technology to address emerging electrical system requirements
  • Kvaliteetne tootmine: Advanced production facilities ensure consistent product quality and performance
  • Põhjalik testimine: Every batch undergoes rigorous electrical and mechanical testing to verify conformance to international standards
  • Ülemaailmne turustusvõrk: VIOX products are available throughout Asia, Europe, America, Middle East, Africa and other regions
  • Tehniline tugi: Our engineering team provides application guidance and technical assistance to customers worldwide

Understanding the Importance of Bimetallic Cable Lugs

Bimetallic cable lugs represent a critical engineering solution to the challenges of connecting dissimilar metals in electrical systems. When aluminum conductors are directly connected to copper terminals without appropriate transition components, galvanic corrosion can quickly develop, leading to connection deterioration, increased resistance, overheating, and potential system failure.

The DTL-2 series addresses these challenges through its metallurgically bonded bimetallic design, effectively preventing galvanic corrosion while maintaining optimal electrical conductivity across the aluminum-copper junction. This scientifically proven approach ensures long-term connection reliability and system performance.

Contact VIOX ELECTRIC today for expert assistance in selecting the optimal DTL-2 Bimetallic Cable Lug for your specific application. Our technical team is ready to provide detailed product information, application guidance, and ordering support to ensure you receive the right solution for your electrical connection requirements.

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