DTL-2 Bimetallkaabliotsik
VIOX DTL-2 Bimetallic Cable Lug ensures reliable aluminum-to-copper transitions with premium friction-welded technology. Covering 10-630 mm², it’s ideal for low-voltage power distribution and industrial systems. Rely on VIOX for corrosion-free, high-performance electrical connections.
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Professional-Grade Bimetallic Transition Technology for Electrical Systems
The VIOX DTL-2 Bimetallic Cable Lug represents cutting-edge connector technology designed specifically for low-voltage power distribution applications. Engineered with precision and manufactured to exacting standards, these premium bimetallic lugs provide the ideal solution for transitioning between aluminum conductors and copper terminations in electrical equipment.
Since 2011, VIOX ELECTRIC has been at the forefront of power transmission and distribution solutions, combining innovative design with superior manufacturing processes. Our DTL-2 Bimetallic Cable Lugs exemplify our commitment to quality, reliability, and electrical system integrity.
Suurepärased materjalid ja konstruktsioon
The DTL-2 series is crafted using only the highest quality materials to ensure exceptional performance and longevity:
- Kõrge puhtusastmega alumiiniumtoru: Valmistatud alumiiniumisisaldusega ≥99.5% optimaalse juhtivuse tagamiseks alumiiniumkaablitega.
- Premium Copper Palm: Ülipuhta vase sisaldus ≥99,9% tagab maksimaalse elektrilise tõhususe seadmete ühenduskohtades.
- Hõõrdkeevitatud ühendus: Meie täiustatud metallurgiline liimimisprotsess loob püsiva molekulaarse ühenduse erinevate metallide vahel.
- Eelnevalt kantud ühenduskomponent: Factory-filled with anti-oxidation compound to prevent galvanic corrosion
Engineered Features of VIOX DTL-2 Bimetallic Lugs
The DTL-2 series incorporates several technical innovations that set it apart from standard cable lugs:
- Õli blokeeriv struktuur: Specialized design prevents moisture ingress and contamination at the critical junction point
- Enhanced Palm Design: Optimized copper palm geometry ensures secure attachment to equipment terminals while maximizing contact surface area
- Precision-Machined Barrel: Carefully engineered aluminum barrel dimensions facilitate proper conductor insertion and crimping
- Põhjalik suurusvahemik: 15 precisely calibrated models accommodate conductor sizes from 10mm² to 630mm²
Applications for VIOX DTL-2 Bimetallic Cable Lugs
Our DTL-2 Bimetallic Cable Lugs are ideal for numerous electrical applications requiring reliable aluminum-to-copper transitions:
- Low-voltage power distribution systems
- Industrial control panels and equipment connections
- Commercial electrical infrastructure
- Elektrienergia ülekandeliinide ühendused
- Taastuvenergia rajatised
- Building electrical systems with aluminum feeders
- Motor and transformer connections
Professionaalsed paigaldusjuhised
For optimal performance and electrical system integrity, VIOX ELECTRIC recommends following these professional installation procedures:
- Select the appropriate DTL-2 lug size based on conductor cross-sectional area
- Use proper insulation stripping tools to prepare the aluminum conductor end
- Insert the conductor fully into the aluminum barrel of the bimetallic lug
- Position heat-shrink insulation sleeve at the connection point before crimping
- Use calibrated crimping tools with proper die sets to achieve optimal compression
- Perform thorough inspection of the completed connection for integrity and insulation
Olulised ohutusabinõud
Paigaldaja ohutuse ja süsteemi töökindluse tagamiseks järgige järgmisi kriitilisi ohutusmeetmeid:
- Verify complete de-energization and lockout/tagout of electrical circuits before beginning work
- Kinnitada pinge puudumist, kasutades asjakohaseid katseseadmeid
- Enne paigaldamist kontrollige juhtmete ja klemmide ühilduvust
- Kasutage ainult töökorras tööstusharu poolt heaks kiidetud krimpimisvahendeid.
- Inspect the connection for proper insulation and absence of exposed conductive parts
- Follow all applicable electrical codes and standards
Tehnilised andmed
Mudel | φ±0,3 (mm) | D±0,2 (mm) | d±0,2 (mm) | L±2 (mm) | L1±2 (mm) | W±0,2 (mm) |
---|---|---|---|---|---|---|
DTL-2-10 | 13 | 16 | 5.2 | 80 | 44 | 20 |
DTL-2-16 | 13 | 16 | 6.5 | 80 | 44 | 20 |
DTL-2-25 | 13 | 16 | 7.5 | 80 | 44 | 20 |
DTL-2-35 | 13 | 16 | 9 | 80 | 44 | 20 |
DTL-2-50 | 13 | 20 | 10 | 90 | 44 | 24 |
DTL-2-70 | 13 | 20 | 11 | 90 | 44 | 24 |
DTL-2-95 | 13 | 20 | 12.5 | 90 | 44 | 24 |
DTL-2-120 | 13 | 25 | 15 | 118.5 | 60 | 30 |
DTL-2-150 | 13 | 25 | 15.5 | 118.5 | 60 | 30 |
DTL-2-185 | 13 | 32 | 18.5 | 120 | 60 | 35 |
DTL-2-240 | 13 | 32 | 20.5 | 125 | 60 | 35 |
DTL-2-300 | 13 | 34 | 22.5 | 132 | 72 | 36 |
DTL-2-400 | 17 | 40 | 27 | 141 | 72 | 36 |
DTL-2-500 | 17 | 40 | 29.5 | 141 | 72 | 36 |
DTL-2-630 | 17 | 47 | 34 | 185 | 100 | 45 |
Mõõtmeline legend: φ = peopesa läbimõõt, D = alumiiniumtoru välisläbimõõt, d = alumiiniumtoru siseläbimõõt, L = kogupikkus, L1 = alumiiniumtoru pikkus, W = peopesa laius.
Mõõde
The VIOX ELECTRIC Advantage in Bimetallic Connections
As a leading manufacturer of electrical connection solutions, VIOX ELECTRIC brings several distinct advantages to our DTL-2 Bimetallic Cable Lug product line:
- Research and Development Excellence: Our engineering team continuously refines our bimetallic connection technology to address emerging electrical system requirements
- Kvaliteetne tootmine: Advanced production facilities ensure consistent product quality and performance
- Põhjalik testimine: Every batch undergoes rigorous electrical and mechanical testing to verify conformance to international standards
- Ülemaailmne turustusvõrk: VIOX products are available throughout Asia, Europe, America, Middle East, Africa and other regions
- Tehniline tugi: Our engineering team provides application guidance and technical assistance to customers worldwide
Understanding the Importance of Bimetallic Cable Lugs
Bimetallic cable lugs represent a critical engineering solution to the challenges of connecting dissimilar metals in electrical systems. When aluminum conductors are directly connected to copper terminals without appropriate transition components, galvanic corrosion can quickly develop, leading to connection deterioration, increased resistance, overheating, and potential system failure.
The DTL-2 series addresses these challenges through its metallurgically bonded bimetallic design, effectively preventing galvanic corrosion while maintaining optimal electrical conductivity across the aluminum-copper junction. This scientifically proven approach ensures long-term connection reliability and system performance.
Contact VIOX ELECTRIC today for expert assistance in selecting the optimal DTL-2 Bimetallic Cable Lug for your specific application. Our technical team is ready to provide detailed product information, application guidance, and ordering support to ensure you receive the right solution for your electrical connection requirements.